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US006464571B2

(12) United States Patent ao) Patent No.: us 6,464,571 B2

Talieh et al. (45) Date of Patent: Oct. 15,2002 Page 2

(54) POLISHING APPARATUS AND METHOD

WITH BELT DRIVE SYSTEM ADAPTED TO
EXTEND THE LIFETIME OF A
REFRESHING POLISHING BELT PROVIDED
THEREIN

(75) Inventors: Homayoun Talieh, San Jose;

Konstantin Volodarsky, San Francisco;
Jalal Ashjaee, Cupertino; Douglas W.
Young, Sunnyvale, all of CA (US)

(73) Assignee: Nutool, Inc., Milpitas, CA (US)

( * ) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 U.S.C. 154(b) by 0 days.

(21) Appl. No.: 09/880,730

(22) Filed: Jun. 12, 2001

(65) Prior Publication Data

US 2002/0009959 Al Jan. 24, 2002

Related U.S. Application Data

(63) Continuation-in-part of application No. 09/684,059, filed on Oct. 6, 2000, which is a continuation-in-part of application No. 09/576,064, filed on May 22, 2000, now Pat. No. 6,207,572, which is a continuation of application No. 09/201,928, filed on Dec. 1, 1998, now Pat. No. 6,103,628.

(51) Int. CI.7 B24B 21/00

(52) U.S. CI 451/296; 451/312; 451/11

(58) Field of Search 451/296, 297,

451/298, 302, 303, 304, 334, 312, 340, 6, 11, 41, 57, 59, 168

(56) References Cited

U.S. PATENT DOCUMENTS

3,888,050 A * 6/1975 Elm 451/57

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5,245,796 A 9/1993 Miller et al 438/692

5,335,453 A 8/1994 Baldy 51/67

5,429,733 A 7/1995 Ishida 202/224

5,558,568 A 9/1996 Talieh et al 451/303

5,593,344 A * 1/1997 Weldon et al 451/296

5.650,039 A 7/1997 Talieh 156/636

5,679,212 A 10/1997 Kato et al 156/345

5,692,947 A * 12/1997 Talieh et al 451/41

5,759,918 A 6/1998 Hoshizaki et al 216/89

5.762,751 A 6/1998 Bleck et al 156/345

5,770,521 A 6/1998 Pollock 438/692

5,807,165 A 9/1998 Uzoh et al 451/41

5,810,964 A 9/1998 Shiraishi 156/345

5.851,136 A 12/1998 Lee 451/9

5,893,755 A 4/1999 Nakayoshi 438/692

5,899,798 A 5/1999 Trojan et al 451/259

5,899,801 A 5/1999 Tolles et al 438/692

5.908,530 A 6/1999 Hoshizak et al 156/345

5,913,716 A * 6/1999 Mucci et al 451/59

(List continued on next page.)

FOREIGN PATENT DOCUMENTS

DE 31 13 204 A 10/1982

EP 0 517 594 A 12/1992

WO WO 97 20660 A 6/1997

WO WO 99/22908 5/1999

Primary Examiner—-Joseph J. Hail, III Assistant Examiner—David B. Thomas (74) Attorney, Agent, or Firm—Pillsbury Winthrop LLP

(57) ABSTRACT

The present invention includes a polishing pad or belt secured to a mechanism that allows the pad or belt to move in a reciprocating manner, i.e. in both forward and reverse directions, at high speeds. The constant bidirectional movement of the polishing pad or belt as it polishes the wafer provides superior planarity and uniformity across the wafer surface. When a fresh portion of the pad is required, the pad is moved through a drive system containing rollers, such that the rollers only touch a back side of the pad, thereby minimizing sources of friction other than the wafer that is being polished from the polishing side of the pad, and maximizing the lifetime of the polishing pad.

51 Claims, 8 Drawing Sheets

U.S. PATENT DOCUMENTS

5,951,377 A 9/1999 Vaughn et al 451/14

5,961,372 A 10/1999 Shendon 451/41

5,975,988 A 11/1999 Christianson 451/28

6,068,542 A 5/2000 Hosokai 451/168

6,110,025 A 8/2000 Williams et al 451/286

6,113,479 A 9/2000 Sinclair et al 451/288

6,136,715 A 10/2000 Shendon et al 438/692

6,179,709 Bl * 1/2001 Redeker et al 451/6

6,312,319 Bl 11/2001 Donohue et al 451/168

6,379,231 Bl 4/2002 Birang et al 451/296

6,413,873 Bl 7/2002 Li et al 438/691

* cited by examiner

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