WO2013059830A1 - Biocompatible glaucoma drainage device - Google Patents

Biocompatible glaucoma drainage device Download PDF

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Publication number
WO2013059830A1
WO2013059830A1 PCT/US2012/061390 US2012061390W WO2013059830A1 WO 2013059830 A1 WO2013059830 A1 WO 2013059830A1 US 2012061390 W US2012061390 W US 2012061390W WO 2013059830 A1 WO2013059830 A1 WO 2013059830A1
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WO
WIPO (PCT)
Prior art keywords
porous
diameter
tubular member
porous element
drainage device
Prior art date
Application number
PCT/US2012/061390
Other languages
French (fr)
Inventor
Robert W. Snyder
John A. Martens
Robert Munger
Original Assignee
Snyder Robert W
Martens John A
Robert Munger
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Snyder Robert W, Martens John A, Robert Munger filed Critical Snyder Robert W
Publication of WO2013059830A1 publication Critical patent/WO2013059830A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F9/00Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
    • A61F9/007Methods or devices for eye surgery
    • A61F9/00781Apparatus for modifying intraocular pressure, e.g. for glaucoma treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2250/00Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2250/0014Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis
    • A61F2250/0023Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis differing in porosity
    • A61F2250/0024Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis differing in porosity made from both porous and non-porous parts, e.g. adjacent parts

Definitions

  • the present invention is directed to implants, and in particular to a glaucoma drainage device.
  • the invention is further directed to a method to form Applicants' glaucoma drainage device.
  • the invention is directed to a method to implant into a subject in need thereof Applicants' glaucoma drainage device
  • Glaucoma is a disease where the nerve fibers that form the optic nerve degenerate over time and cause loss of sight corresponding to the areas of the retina from which the nerve fibers transmit the photopic stimulation. Elevated intraocular pressure (I OP) is the primary risk factor for degeneration of these nerve fibers and reduction of the interocular pressure is the primary goal of treatment to prevent further loss of optic nerve tissue and the associated visual loss.
  • I OP Elevated intraocular pressure
  • Vision loss from glaucoma can be delayed or prevented in most patients by lowering the intraocular pressure. This may be accomplished by using topical medications, laser treatment or trabeculectomy to increase an outflow of aqueous humor from the anterior chamber of the eye.
  • topical medications laser treatment or trabeculectomy to increase an outflow of aqueous humor from the anterior chamber of the eye.
  • ophthalmic surgeons may use aqueous drainage devices or "glaucoma shunts" to facilitate movement of aqueous humor from the anterior chamber to outside the eye and thus reduce high levels of intraocular pressure.
  • these devices are used as a secondary intervention because some believe they have a relatively high complication and failure rate.
  • a glaucoma drainage device is presented, wherein that device is biocompatible and physically shaped such that it can be placed with minimal tissue disruption and is self-secured in an appropriate position.
  • the surgical procedure benefits of this design include: (1) a small tangential conjunctival and scleral incisions are made rather than requiring a circumferential incision, and (2) there is minimal disruption of the blood or lymph channels which carry fluid away from a reservoir or distal end.
  • Applicants' glaucoma drainage device comprises an inner porous element, an overlapping outer porous element (overlapping the inner porous element), bonded to a non-porous tubular member.
  • the non-porous tubular member functions as a catheter facilitating the outflow of aqueous humor from the anterior chamber of the eye to a region external to the anterior chamber.
  • the first and second porous elements may include, for example, expanded polytetrafluoroethylene (ePTFE), polyurethane, and elastomeric silicone.
  • FIG. 1 illustrates the anatomy of the human eye
  • FIG. 2 illustrates Applicants' glaucoma drainage device
  • FIG. 3 is a cross-sectional view of the glaucoma drainage device of FIG. 2;
  • FIG. 4 illustrates the glaucoma drainage device of FIGs 2 and 3 surgically
  • FIG. 5 illustrates a non-porous tubular member disposed in the glaucoma drainage device of FIGs 2 and 3;
  • FIG.6 illustrates the a first porous tubular member disposed in the glaucoma drainage device of FIGs 2 and 3;
  • FIG. 7 illustrates a second porous tubular member disposed in the glaucoma
  • Described methods generally set forth as logical flow steps. As such, the depicted order and labeled steps are indicative of one embodiment of the presented method. Other steps and methods may be conceived that are equivalent in function, logic, or effect to one or more steps, or portions thereof, of the illustrated method.
  • arrows or other connectors may be used to indicate only the logical flow of the method. For instance, an arrow may indicate a waiting or monitoring period of unspecified duration between enumerated steps of the depicted method. Additionally, the order in which a particular method occurs may or may not strictly adhere to the order of the corresponding steps shown .
  • Conventional glaucoma shunts such as those disclosed in U.S. Pat. Nos.
  • 5,338,291 and 5,476,445 both of which are incorporated herein by reference, include a catheter (i.e., a drainage tube) attached to a base plate. A free end of the catheter is surgically implanted into the anterior chamber of the eye. The base plate is sutured to an outer surface of the globe beneath the conjunctiva. The glaucoma implant functions as a drain over the first three to six postoperative w r eeks and ultimately the sil icone or PMMA stimplate is enclosed by a fibrous capsule.
  • a catheter i.e., a drainage tube
  • a free end of the catheter is surgically implanted into the anterior chamber of the eye.
  • the base plate is sutured to an outer surface of the globe beneath the conjunctiva.
  • the glaucoma implant functions as a drain over the first three to six postoperative w r eeks and ultimately the sil icone or PMMA stimplate is enclosed by a fibrous capsule.
  • the capacity for fluid outflow of the fibrous capsule (i.e., the filtering bleb) that surrounds the base plate is such that the amount of fluid that passes through the capsule is sufficient to reduce the intraocular pressure to a safe level.
  • aqueous humor can be drained from the anterior region of the ey e, through the drainage tube to the reservoir device, escape into the surrounding tissue where it is absorbed.
  • Conventional glaucoma shunts are formed of silicone or polypropylene, materials approved for human implant use, but which stimulate fibroblast activation and scar formation when the material is implanted on the sclera underneath the con junctiva of the eye.
  • the scarring around the distal portion of the device produces a fibrous capsule that may "wall off the device from the normal vessels and prevent the flow of fluid and the function of the device may decline over time.
  • the primary cause of failure is a foreign body tissue response to the silicone or polypropylene material which results in encapsulation of the drainage reservoir.
  • Applicants' glaucoma drainage device comprises porous elements on a distal end, so that new blood vessel growth occurs in pores, channels, or interstices of the porous material (after denucleation to remove entrapped air). These new vessels do not have tight junctions and thus will carry away fluid and aid in fluid outflow.
  • Applicants' glaucoma drainage dev ice has a long-term life expectancy.
  • Applicants' glaucoma drainage device comprises a biocompatible, flexible, self-anchoring assembly on a proximal end that eliminates movement of the device into or out of the eye after placement.
  • Applicants' glaucoma drainage device comprises an inner porous element, an
  • the outer porous element comprises, for example, expanded pol y tetra fl uoroethy lene (ePTFE), polyurethane, and elastomeric silicone, which have pores with diameters within a range of about 1 micron to about 500 microns, and preferably from 30 microns to about 60 microns
  • the inner porous clement comprises expanded
  • the connected inner and outer porous elements regions comprise a permeability defined as a water flow through rate of at least 1 .0 micro liter/min » cm 2 at a water entry pressure of 100 mm Hg.
  • the human aqueous fluid is produced at a rate of approximately 1 microliter / minute and the dimensions and out flow must provide for this aqueous production ).
  • Applicants' glaucoma drainage device further comprises a flexible, self-anchoring assembly, like a double catch on a cactus barb to prevent extrusion of the glaucoma drainage device after placement .
  • the method includes bonding of non-porous tubi ng to porous tubing using a flared joint wherein the non-porous tubing is flared, the porous tubing is mechanically stretched over the flare, following by a heat bonding or thermal annealing step to anchor the non-porous tubing in place or otherwise remove thermal stresses that may otherw ise lead to a loose connection betw een the two tubing types.
  • a thermal bonding ring may also be incorporated to ensure the anchorage using a thermoplastic material with a lower softening temperature (Vicat softening temperature ) than either the porous or non-porous materials.
  • the thermal bonding ring can act as a heat shrinkable material so that after placement and when heated to its' heat relaxation temperature, shrinkage occurs that further ensures mechanical fixturing of the porous material(s) to the underlying non- porous materials.
  • a method of treating glaucoma using the above- noted novel glaucoma drainage device includes surgically inserting one end of the catheter into the anterior chamber of the eye, beneath the conjunctiva providing connection to the region where aqueous humor is produced. The outflow path of aqueous humor from this region will then be modified to include a pathway through the device to the porous region on its distal end and then to the tissues that normally convey outflow.
  • human eye 100 includes an anterior chamber 22 located between a cornea 28 and a lens 42 .
  • the cornea 28 merges into a sclera 26 at l imb us 30.
  • Conjunctiva 32 extends from the limbus 30 over the front half of the eye to a position underlying the upper and lower eyelids.
  • Ciliary body 34 extends rearwardly until it becomes a choroid 36.
  • the Choroid region 36 comprises many blood vessels.
  • Iris 40 controls an amount of light reaching lens 42 which is disposed behind iris 40 .
  • a central portion of the eye 100 rearward of the lens 42 is called a vitreous cavity 44
  • the portion forward of the iris 40 is called the anterior chamber 22 .
  • the anterior chamber 22 includes aqueous humor, which is a thin, watery eye fluid.
  • Aqueous humor is generated primarily by the ciliary body 34. In a normally functioning eye, this fluid is continuously drained to maintain a sufficient constant intra ocular pressure. The fluid d ains through a trabecular meshwork (not shown), into the Schlemm canal 50 , and out into the vein and lymphatic channels leaving the eye 1 00. Glaucoma results when this fluid does not properly drain.
  • Appl icants' glaucoma drainage dev ice 200 includes a porous assembly 2 10, a porous or non-porous assembly 220, and an anchoring assembly 230 comprising a plural ity of raised barbs 232.
  • Anchoring assembly 230 is disposed around the porous or non-porous assembly 220.
  • the porous or non-porous assembly 220 and anchoring assembly 230 are integrally molded and comprise a single structure.
  • the anchoring assembly 230 may be provided by a separate tubular element containing the barbs 232 that is slid over the catheter element 330 (FIG. 3) and thermally bonded to it, or by virtue of using a larger outer diameter catheter tube with the barb elements fashioned into it v ia manipulation of the exterior region of the tube.
  • anchoring assembly 230 Other utilities of the anchoring assembly 230 include stabi lization of any- indwelling tissue catheter or device such as but not limited to intravenous, intraarterial, intrathecal, intratympanic membrane, or intraabdominal, shunts into or out of the abdomen, the skull, the dura or ventricals of the brain, the bladder, the posterior eye, the sinuses, the chest cavity, the scrotum, the ureter, peritoneum, the nose or nasal passages, the trachea for intubation or external tracheostomy or the inner ear,. Additionally anchoring assembly 230 could be used to aid in stripping varicose veins, cleaning intra arterial plaque or intra vascular clots.
  • Anchoring assembly 230 can be used as an aid in providing intermediate or long term drains and fistulas from any body cavities or spaces, including drainage of closed compartments as seen in the leg following crush injuries, trauma, thermal or chemical injury or chronic abscess or focal inflammations.
  • anchoring assembly 230 can be coupled as a pair and disposed on a distal end to distal end to prevent migration of a stent placed anywhere in the body or a connected tube.
  • Anchoring assembly 230 220 can al so be added to a reservoir such as seen with the ahmed, moltcno, baerveldt, or glaucous glaucoma devices.
  • porous assembly 210 comprises a first porous element
  • Non-porous assembly 220 comprises catheter 330.
  • Bonding element 240 is disposed around a distal end of first porous element 3 10 which encircles a portion of catheter 330. Bonding element 240 provide anchorage of first porous element 310 to catheter 330. in certain embodiments, bonding element 240 is thermally bonded to first porous element 3 10. In certain embodiments, bonding element 240 is thermal ly bonded to both first porous element 3 10 and catheter 330.
  • Porous assembly 2 1 0 comprises a plurality of porous elements.
  • porous assembly 2 10 comprises first porous element 3 1 0 which overlies second porous element 320.
  • the plurality of porous elements comprising porous assembly 2 1 0 are attached to one another by, for example and without limitation, laminating or bonding the elements together.
  • FIG. 3 The architecture of FIG. 3 should not be taken as limiting. In certain
  • porous assembly 210 comprises more than 2 porous elements.
  • porous assembly 2 10 comprises a first, second and third porous elements.
  • those first, second, and third porous elements comprises individual layers (i.e., first, second and third layers).
  • those first, second, and third porous elements comprise a singl e structure comprising a plurality of regions or zones of differing porosity.
  • catheter 330 comprises open first end 510, an opposing open second end 520, and lumen 590 interconnecting first end 5 10 and second end 520.
  • Catheter 330 is formed at first open end 5 10 to include aperture 302.
  • Lumen 550 comprises an internal diameter 530 at aperture 302.
  • internal diameter 530 is between about 0.3 mm and about 0.5 mm. In certain embodiments, internal diameter 530 is about 0.4 mm.
  • Catheter 330 comprises a length 580.
  • length 580 is between about 2.0 mm and about 8.0 mm. In certain embodiments, length 580 is about 5.0 mm.
  • catheter 330 is formed to include a tubular member 502, conical portion 504, and second end 520.
  • Conical portion 504 comprises a length 560.
  • length 560 is between about 1 .0 mm and about 3.0 mm.
  • length 560 is about 5.0 mm.
  • Tubular member 502 comprises a length 570.
  • length 570 is between about 2.0 mm and about 6.0 mm.
  • length 570 is about 5.0 mm.
  • the il lustrated lengths 560, 570, and 580, and the il lustrated widths 530, 540, and 550, in FIG. 5 are not representative of actual lengths and widths of Applicants' glaucoma drainage dev ice. Rather, il lustrated lengths 560, 570, and 580, and the illustrated widths 530, 540, and 550, are used only for demonstrative purposes. These illustrated lengths and widths should not be taken as limiting.
  • Second end 520 comprises an outer diameter 550 and an internal diameter 540.
  • outer diameter 550 is between about 0.8 mm and about 1 .4 mm. I n certain embodiments, outer diameter 550 is about 1 .0 mm.
  • internal diameter 540 is between about 0.6 mm and about 1 .2 mm. In certain embodiments, internal diameter 540 is about 0.9 mm.
  • second porous element 320 comprises a tubular member 602, a conical portion 604, open first end 620, opposing closed or open second end 61 0, and internal bore 670.
  • Bore 670 comprises a diameter 630 at closed end 610.
  • diameter 630 is between about. 0.4 mm and about 0.8 mm. In certain embodiments, diameter 630 is about 0.6 mm.
  • Second porous element 320 comprises a length 670.
  • length 670 is between about 2.0 mm and about 8.0 mm. In certain embodiments, length 670 is about 0.5 mm.
  • Conical portion 604 comprises a length 690.
  • length 690 is between about 0.5 mm and about 2.0 mm. In certain embodiments, length 690 is about 1 .0 mm.
  • Tubular member 602 comprises a length 680.
  • length 680 is between about 1 .0 mm and about 6.0 mm. In certain embodiments, length 680 is about 2.0 mm.
  • Second end 620 comprises an outer diameter 650 and an internal diameter 640.
  • outer diameter 650 is between about 0.8 mm and about 1 .4 mm. In certain embodiments, outer diameter 650 is about 1 .0 mm.
  • internal diameter 640 is between about 0.6 mm and about 1 .2 mm. In certain embodiments, internal diameter 640 is about 0.9 mm.
  • illustrated lengths 670, 680, and 690, and the illustrated widths 630, 640, and 650, in FIG. 6 are not representative of actual lengths and widths of Applicants' glaucoma drainage device. Rather, illustrated lengths 670, 680, and 690, and the illustrated widths 630, 640, and 650, are used only for demonstrative purposes. These i llustrated lengths and w idths should not be taken as l imiting.
  • Second porous element 320 comprises a plurality of pores 660 extending therethrough.
  • the pores 660 show n in FIG. 6 are depicted as straight, regular channels. The illustrated embodiment of FIG. 6 should not be taken as l imiting. Rather, the plurality of pores 660 depicted is meant to illustrates the porosity of second porous element 320.
  • each of the plurality of pores 660 comprises an irregular shape, and is irregularly spaced along and through tubular member 602, conical portion 604, and closed end 61 0.
  • each of the plurality of pores 660 comprises a diameter less that or equal to about 0.8 microns.
  • Each of pores 660 is formed to comprise a diameter too smal l to permit cellular entry therethrough.
  • the plurality of pores 660 is formed using leachablc salt inclusion at the time of polymer extrusion.
  • the plurality of pores 660 is formed by physically creating pores or channels using mechanical dev ices, such as drills, or by optical devices, such as lasers.
  • flared end 520 of catheter 330 is attached to flared end 620 of second porous element 320.
  • edge 506 is attached to edge 606 using an adhesiv e.
  • edge 506 is thermal ly fused to edge 606.
  • edge 506 is stretched to extend over edge 606.
  • the porous tubing is mechanically stretched ov er the flare, followed by a heat bonding or thermal annealing to anchor the non-porous tubing in place or otherwise remov e thermal stresses that may otherwise lead to a loose connection between the two tubing types.
  • a thermal bonding ring is also utilized to ensure the anchorage using a thermoplastic material with a lower softening temperature (Vicat softening temperature) than either the porous or non-porous materials.
  • the thermal bonding ring can act as a heat shrinkable material so that after placement and when heated to its' heat relaxation temperature, shrinkage occurs that further ensures mechanical fixturing of the porous material(s) to the underlying non-porous materials.
  • first porous element 3 10 comprises a plurality of pores 720 extending through .
  • the pores 720 shown in FIG. 7 are depicted as straight, regular channels. The illustrated embodiment of FIG. 7 should not be taken as limiting. Rather, the plurality of pores 720 depicted is meant to illustrate the porosity of first porous element 330.
  • each of the plurality of pores 720 comprises an irregular shape, and is irregularly spaced along and through a material 7 10.
  • material 710 comprises a polymeric material such as ePTFE of pore size 10- 100 microns ( ideal being 30 - 60 microns ).
  • Each of the plurality of pores 720 comprises a diameter sufficient to allow blood vessels to pass through. In certain embodiments, each of the plurality of pores 720 comprises a diameter within a range of about 1 micron to about 500 microns. In certain embodiments, the plurality of pores 720 is formed using leachable salt inclusion at the time of polymer extrusion. In certain embodiments, the plurality of pores 720 is formed by physically creating pores or channel s using mechanical devices, such as drills, or by optical devices, such as lasers.
  • the material used to form the first porous element is selected from the group consisting of expanded polytetrafluoroethylene (ePTFE), polyurcthane, and elastomeric silicone.
  • ePTFE expanded polytetrafluoroethylene
  • polyurcthane polyurcthane
  • elastomeric silicone elastomeric silicone
  • intermodal distances the pores or channels of ePTFE may also be referred to as "intermodal distances," which is considered a measure of porosity.
  • intermodal distances A more detailed description of intermodal distances i s described in the document "Th e Effects of Porosity on Endothelial ization of ePTFE Implanted in Subcutaneous and Adipose Tissue" by Salzman et al, J Biomed. Mater. Res., which is herein incorporated by reference in its entirety.
  • the connected first and second porous elements 310 and 320 include a permeability defined as a water flow through rate of at least 1.0
  • catheter 330 is formed from silicone, ePTFE, polycarbonate, polyethylene, polyurcthane, or any combination thereof, and have an inner diameter sufficient to allow flow of aqueous humor from the anterior chamber 22 to the hol low reservoir, such as a diameter of about 0.04 to 0.4 mm, for example.
  • FIG. 4 illustrates Applicants' biocompatible glaucoma drainage device 200 having been implanted into the structure of eye 1 00 of FIG. 1 .
  • the catheter 330 provides a conduit for flow of aqueous humor from aperture 302 to porous assembly 210, wherein that aqueous humor is released by porous assembly 210 into surrounding tissue via the first and second porous elements 310 and 320.
  • end 510 of catheter 330 is surgically implanted into the anterior chamber 22 of eye 100.
  • the plurality of raised barbs 232 extending outwardly from anchoring assembly 230 engage with the surrounding tissue to prevent movement out of the eye.
  • the "hub " 240 prevents movement of the implanted device further into the eye.
  • aqueous humor may flow from the anterior chamber 22 into aperture 302 of the catheter 330 and then flow into bore 670 formed in porous portion 2 1 0.
  • first porous element 3 10 and second porous element 320 comprise a plurality of pores 720 and 660, respectively, extending therethrough, the aqueous humor may flow out of bore 670 and be absorbed by surrounding tissue.
  • the first porous element 3 10 is formed to include a plurality of pores 720 sufficient in diameter to al low blood vessels to pass through or onto the surface, a stimulation of new blood vessels in this area can be achieved.
  • the second porous element 320 is formed to include a plurality of pores 660 which prevent cel lular entry, the new stimulated blood vessels are prevented from entering bore 670, thereby maintaining the integrity of bore 670.
  • the biocompatibility of Applicants' glaucoma drainage dev ice is enhanced ( i.e., modified) with specific chemical agents (for example and without limitation natural protein tissue growth promoting factors) so that the subsequent heal ing response of tissue in association with the material forming the regions is altered once the glaucoma drainage device is implanted.
  • specific chemical agents for example and without limitation natural protein tissue growth promoting factors
  • the alteration in healing response is defined as a reduction in inflammatory response typically seen with polymeric materials, and includes a reduced presence of macrophages and foreign body giant cells.
  • the chemical modifications include the covalent
  • the chemical modifications include the absorption of the applied chemical species into the polymers.
  • These chemical modifications include the use of proteins and peptides with known affects on cellular function, such as the reduction in inflammation, reduction in fibrous capsule formation by inhibiting the prol iferation of cells found in developing fibrous capsules, inhibition of extracel lular matrix protein synthesis by cells in the fibrous capsule, and/or stimulation of angiogenesis from existing vessels in the tissue surrounding the catheter and base plate of the implanted glaucoma drainage device.
  • the chemical treatment includes any one, or a combination of, extracellular matrix proteins selected from the group consisting of collagen type I, collagen type 111, collagen type IV, osteopontin, laminin type 1, laminin type 5, laminin type 10/11, fibronenctin, and peptide sequence RGD.
  • a "denucleated" material reduces the inflammatory response of tissue surrounding the implant, and increases neovascularization (i.e., increase in new blood vessels) in tissue surrounding the material
  • Applicants' glaucoma drainage device 200 comprises a material(s) selected from the group consisting of denucleated polytetrafiuoroethylene (ePTFE), denucleated polyurethane, and denucleated elastomeric silicone, such that at least 60% of air trapped within the material is removed.
  • Denucleation is a process which removes air trapped within the material. Denucleation is defined as any process that effectively removes entrapped air from the porous regions of the device prior to or after surgical placement.
  • a preferred process for denucleating the device utilizes anhydrous ethanol, in which the device is soaked for a period of time (as short as 1 - 2 minutes) which may include storage, followed by slow dilution with alcohol containing increasing concentrations of sterile water, and finally pure, sterile water. In this way , entrapped air is effectively removed that would otherwise interfere with fluid wetting and transport after surgical placement in the eye of the patient.
  • This example describes the implantation of a denucleated cPTFE shunt of the present invention and its performance, including the healing and functional characteristics of the nov el drainage device of this invention.
  • IOL intraocular lens
  • maximal glaucoma medications including topical carbonic anhydra.se inhibitors and prostaglandin F2 alpha analogs (latanoprost) the intraocular pressure could not be controlled and implantation of the denucleated ePTFE dev ice was elected in an attempt to preserve the eye.
  • Routine preoperativ e preparation of the eye was conducted as for intraocular surgery.
  • the dev ice was placed in a subconjunctiv al tunnel with the tube passed into the anterior chamber via a tunneled incision in the superotemporal limbal sclera.
  • the conjunctiva was closed with a running suture of 7-0 polyglactin 910.
  • Fibrin occlusion of the tube in the anterior chamber occurred in the initial postoperative w r eek and was treated by 2 injections of tissue plasminogen activator into the anterior chamber.
  • Postoperative treatments consisted of the routine administration of oral antibiotics and non-steroidal antiinflammatory agents as well as topical antibiotics and corticosteroids. Initially the intraocular pressure was low, but intraocular pressure increases have required the appl ication of topical carbonic anhydrase inhibitors and latanoprost.
  • the intraocular pressure has remained controlled at ⁇ 20 mmHg with the presence of the ePTFE device and 3 topical glaucoma medications [latanoprost 0.005%, dorzolamidc 2% with timolol 0.5% (generic Cosopt), and compounded demecarium bromide 0.125%].
  • the dev ice remains covered by the conjunctiv a and intraocular pressure is controlled when prior to implantation it could not be controlled with medications alone.
  • the denucleated ePTFE device was designed to accept aqueous fluid between the surface of the eye and the polymer, rather than onto the surface of the device, and thus no bleb was formed. A space was seen under the ePTFE disk, presumably where fluid collected, but the overall thickness of the device with associated tissues was less than half of that observed with the commercial Baerveldt device (data not shown).
  • denucleated ePTFE can act as a functional aqueous drainage device material, providing a maintenance of I OP at levels comparable with competitive shunts.
  • the close proximity of vessel s to the denucleated ePTFE drainage device illustrates the novel material and design improve the functionality of the device.
  • the vessel caliber around the denucleated ePTFE region of the device is suggestive of a microcirculation network, that portion of the circulation which can reabsorb interstitial fluids.
  • Aqueous humor is a fluid with low colloid osmotic pressure, favoring diffusion into a site of higher colloid content such as blood.
  • the presence of these vessels provides an additional source for reabsorption; in essence a surrogate to the episcleral vascular network.
  • Applicants' method of making their glaucoma drainage device 200 includes sliding first porous element 310 over second porous element 320, and then thermally bonding that assembly to catheter 330 element using a bonding sleeve 240.
  • the mechanical self-anchoring element 320 is provided by sliding another small section of this tubular material over the catheter 330, cutting the barb elements 232 by removing portions that tubular material, and then thermally bonding assembly 230 to catheter 330.
  • the surgical implantation of Applican ts' biocompatible glaucoma drainage device 200 into a subject with glaucoma starts by denucleating device 200 in a nonaqueous solvent (ethanol is preferred) so as to remove at least 60% of air trapped within the first porous element 310 and the second porous element 320.
  • the denucleating step is performed using a graded series of alcohol baths followed by a series of washes with dcnucleated water to remove residual alcohol left by the alcohol baths.
  • the denucleating step is performed using a graded series of alcohol baths followed by a series of washes with dcnucleated water to remove residual alcohol left by the alcohol baths.
  • the denucleating step is performed using a graded series of alcohol baths followed by a series of washes with dcnucleated water to remove residual alcohol left by the alcohol baths.
  • denucleating step is performed using hyperbaric conditions defined as a high pressure greater than 250 mm Fig while the dev ice is submerged in an aqueous solution.
  • the denucleating step is performed in a vacuum defined as a pressure less than 50 torr.
  • dev ice 200 is treated with extracellular matri proteins selected from the group consisting of collagen type I, collagen type III, collagen type IV, osteopontin, laminin type 1 , laminin type 5, laminin type 10/1 1 , fibronenctin, and peptide sequence ROD.
  • device 200 is stored in a denucleated aqueous environment until it is ready for use.
  • a method of treating glaucoma using the above-noted novel glaucoma drainage dev ice includes surgically inserting first end 5 10 catheter 330 into the anterior chamber of the eye, and anchoring or otherwise immobilizing the porous portion 2 10 end by (for example) using a tissue adhesive or dissolvable suture.
  • Applicants' glaucoma drainage device 200 has numerous advantages over the conventionally available glaucoma shunts. Some advantages are, for example, an improved healing response from surrounding tissues (e.g., improved
  • the catheter is bonded to the outflow region and thus an extra bonding step may be omitted.
  • a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus.
  • "or" refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present ), A is false (or not present ) and B is true (or present), and both A and B are true (or present).

Abstract

A biocompatible glaucoma drainage device 200, comprising a non-porous element 210, a porous element 220, an anchoring assembly 230 disposed around the non-porous element 220, wherein the anchoring assembly 230 comprises a plurality of barbs 232 extending outwardly therefrom.

Description

BIOCOMPATIBLE GLAUCOMA DRAINAGE DEVICE
Field Of The Invention
The present invention is directed to implants, and in particular to a glaucoma drainage device. In addition, the invention is further directed to a method to form Applicants' glaucoma drainage device. Furthermore, the invention is directed to a method to implant into a subject in need thereof Applicants' glaucoma drainage device
Background Of The Invention
Glaucoma is a disease where the nerve fibers that form the optic nerve degenerate over time and cause loss of sight corresponding to the areas of the retina from which the nerve fibers transmit the photopic stimulation. Elevated intraocular pressure (I OP) is the primary risk factor for degeneration of these nerve fibers and reduction of the interocular pressure is the primary goal of treatment to prevent further loss of optic nerve tissue and the associated visual loss.
Vision loss from glaucoma can be delayed or prevented in most patients by lowering the intraocular pressure. This may be accomplished by using topical medications, laser treatment or trabeculectomy to increase an outflow of aqueous humor from the anterior chamber of the eye. When these methods fail to control intraocular pressure, ophthalmic surgeons may use aqueous drainage devices or "glaucoma shunts" to facilitate movement of aqueous humor from the anterior chamber to outside the eye and thus reduce high levels of intraocular pressure. Currently, these devices are used as a secondary intervention because some believe they have a relatively high complication and failure rate.
Summary Of The Invention
A glaucoma drainage device is presented, wherein that device is biocompatible and physically shaped such that it can be placed with minimal tissue disruption and is self-secured in an appropriate position. The surgical procedure benefits of this design include: (1) a small tangential conjunctival and scleral incisions are made rather than requiring a circumferential incision, and (2) there is minimal disruption of the blood or lymph channels which carry fluid away from a reservoir or distal end. [0005] Applicants' glaucoma drainage device comprises an inner porous element, an overlapping outer porous element (overlapping the inner porous element), bonded to a non-porous tubular member. The non-porous tubular member functions as a catheter facilitating the outflow of aqueous humor from the anterior chamber of the eye to a region external to the anterior chamber. In certain embodiments, the first and second porous elements may include, for example, expanded polytetrafluoroethylene (ePTFE), polyurethane, and elastomeric silicone.
Brief Description Of The Drawings
[0006] The invention will be better understood from a reading of the following detailed description taken in conjunction with the drawings in which like reference designators are used to designate like elements, and in which:
[0007] FIG. 1 illustrates the anatomy of the human eye;
[0008] FIG. 2 illustrates Applicants' glaucoma drainage device;
[0009] FIG. 3 is a cross-sectional view of the glaucoma drainage device of FIG. 2;
[00010] FIG. 4 illustrates the glaucoma drainage device of FIGs 2 and 3 surgically
implanted into the eye of FIG. 1;
[00011] FIG. 5 illustrates a non-porous tubular member disposed in the glaucoma drainage device of FIGs 2 and 3;
[00012] FIG.6 illustrates the a first porous tubular member disposed in the glaucoma drainage device of FIGs 2 and 3; and
[00013] FIG. 7 illustrates a second porous tubular member disposed in the glaucoma
drainage device of FIGs 2 and 3.
Detailed Description Of Preferred Embodiments
[00014] This invention is described in preferred embodiments in the following description with reference to the Figures, in which like numbers represent the same or similar elements. Reference throughout this specification to "one embodiment," "an embodiment," or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases "in one embodiment," "in an embodiment," and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. The described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are recited to provide a thorough
understanding of embodiments of the invention. One skilled in the relevant art will recognize, hovvever, that the invention may be practiced w ithout one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
Described methods generally set forth as logical flow steps. As such, the depicted order and labeled steps are indicative of one embodiment of the presented method. Other steps and methods may be conceived that are equivalent in function, logic, or effect to one or more steps, or portions thereof, of the illustrated method.
Additionally, any format and symbols employed are provided to explain the logical steps of the method and are understood not to limit the scope of the method. Although various arrow types and line types may be employed in any flow chart diagrams, they are understood not to limit the scope of the
corresponding method. Indeed, some arrows or other connectors may be used to indicate only the logical flow of the method. For instance, an arrow may indicate a waiting or monitoring period of unspecified duration between enumerated steps of the depicted method. Additionally, the order in which a particular method occurs may or may not strictly adhere to the order of the corresponding steps shown . Conventional glaucoma shunts, such as those disclosed in U.S. Pat. Nos.
5,338,291 and 5,476,445, both of which are incorporated herein by reference, include a catheter ( i.e., a drainage tube) attached to a base plate. A free end of the catheter is surgically implanted into the anterior chamber of the eye. The base plate is sutured to an outer surface of the globe beneath the conjunctiva. The glaucoma implant functions as a drain over the first three to six postoperative wreeks and ultimately the sil icone or PMMA stimplate is enclosed by a fibrous capsule.
Ideally , the capacity for fluid outflow of the fibrous capsule (i.e., the filtering bleb) that surrounds the base plate is such that the amount of fluid that passes through the capsule is sufficient to reduce the intraocular pressure to a safe level. In this case, aqueous humor can be drained from the anterior region of the ey e, through the drainage tube to the reservoir device, escape into the surrounding tissue where it is absorbed.
[00019] Conventional glaucoma shunts are formed of silicone or polypropylene, materials approved for human implant use, but which stimulate fibroblast activation and scar formation when the material is implanted on the sclera underneath the con junctiva of the eye. The scarring around the distal portion of the device produces a fibrous capsule that may "wall off the device from the normal vessels and prevent the flow of fluid and the function of the device may decline over time. In this case the primary cause of failure is a foreign body tissue response to the silicone or polypropylene material which results in encapsulation of the drainage reservoir.
[00020] Applicants' glaucoma drainage device comprises porous elements on a distal end, so that new blood vessel growth occurs in pores, channels, or interstices of the porous material (after denucleation to remove entrapped air). These new vessels do not have tight junctions and thus will carry away fluid and aid in fluid outflow. In addition. Applicants' glaucoma drainage dev ice has a long-term life expectancy.
100021 1 In addition. Applicants' glaucoma drainage device comprises a biocompatible, flexible, self-anchoring assembly on a proximal end that eliminates movement of the device into or out of the eye after placement.
[00022] Applicants' glaucoma drainage device comprises an inner porous element, an
overlapping outer porous element (overlapping the inner porous element), bonded to a non-porous tubular member. The non-porous tubular member functions as a catheter facilitating the outflow of aqueous humor from the anterior chamber of the eye to a region external to the anterior chamber. In certain embodiments, the outer porous element comprises, for example, expanded pol y tetra fl uoroethy lene (ePTFE), polyurethane, and elastomeric silicone, which have pores with diameters within a range of about 1 micron to about 500 microns, and preferably from 30 microns to about 60 microns
[00023] In certain embodiments, the inner porous clement comprises expanded
polytetrafluoroethylene (ePTFE), polyurethane, and/or elastomeric silicone, which have pores with diameters greater than or equal to about 30 microns and preferably in the range of 40 to 60 microns. In certain embodiments, the connected inner and outer porous elements regions comprise a permeability defined as a water flow through rate of at least 1 .0 micro liter/min»cm2 at a water entry pressure of 100 mm Hg. ( The human aqueous fluid is produced at a rate of approximately 1 microliter / minute and the dimensions and out flow must provide for this aqueous production ).
|00024| In certain embodiments. Applicants' glaucoma drainage device further comprises a flexible, self-anchoring assembly, like a double catch on a cactus barb to prevent extrusion of the glaucoma drainage device after placement .
[00025] Also provided is a method of making Applicants' glaucoma drainage device. The method includes bonding of non-porous tubi ng to porous tubing using a flared joint wherein the non-porous tubing is flared, the porous tubing is mechanically stretched over the flare, following by a heat bonding or thermal annealing step to anchor the non-porous tubing in place or otherwise remove thermal stresses that may otherw ise lead to a loose connection betw een the two tubing types. A thermal bonding ring may also be incorporated to ensure the anchorage using a thermoplastic material with a lower softening temperature (Vicat softening temperature ) than either the porous or non-porous materials. The thermal bonding ring can act as a heat shrinkable material so that after placement and when heated to its' heat relaxation temperature, shrinkage occurs that further ensures mechanical fixturing of the porous material(s) to the underlying non- porous materials. In addition, a method of treating glaucoma using the above- noted novel glaucoma drainage device is provided. This method includes surgically inserting one end of the catheter into the anterior chamber of the eye, beneath the conjunctiva providing connection to the region where aqueous humor is produced. The outflow path of aqueous humor from this region will then be modified to include a pathway through the device to the porous region on its distal end and then to the tissues that normally convey outflow.
[00026] Referring now to FIG. 1 , human eye 100 includes an anterior chamber 22 located between a cornea 28 and a lens 42 . The cornea 28 merges into a sclera 26 at l imb us 30. Conjunctiva 32 extends from the limbus 30 over the front half of the eye to a position underlying the upper and lower eyelids.
Ciliary body 34 extends rearwardly until it becomes a choroid 36. The Choroid region 36 comprises many blood vessels. Iris 40 controls an amount of light reaching lens 42 which is disposed behind iris 40 . A central portion of the eye 100 rearward of the lens 42 is called a vitreous cavity 44 , whereas the portion forward of the iris 40 is called the anterior chamber 22 . The anterior chamber 22 includes aqueous humor, which is a thin, watery eye fluid.
Aqueous humor is generated primarily by the ciliary body 34. In a normally functioning eye, this fluid is continuously drained to maintain a sufficient constant intra ocular pressure. The fluid d ains through a trabecular meshwork (not shown), into the Schlemm canal 50 , and out into the vein and lymphatic channels leaving the eye 1 00. Glaucoma results when this fluid does not properly drain.
Referring now to FIG. 2 , Appl icants' glaucoma drainage dev ice 200 includes a porous assembly 2 10, a porous or non-porous assembly 220, and an anchoring assembly 230 comprising a plural ity of raised barbs 232. Anchoring assembly 230 is disposed around the porous or non-porous assembly 220. In certain embodiments, the porous or non-porous assembly 220 and anchoring assembly 230 are integrally molded and comprise a single structure.
The anchoring assembly 230 may be provided by a separate tubular element containing the barbs 232 that is slid over the catheter element 330 (FIG. 3) and thermally bonded to it, or by virtue of using a larger outer diameter catheter tube with the barb elements fashioned into it v ia manipulation of the exterior region of the tube.
Other utilities of the anchoring assembly 230 include stabi lization of any- indwelling tissue catheter or device such as but not limited to intravenous, intraarterial, intrathecal, intratympanic membrane, or intraabdominal, shunts into or out of the abdomen, the skull, the dura or ventricals of the brain, the bladder, the posterior eye, the sinuses, the chest cavity, the scrotum, the ureter, peritoneum, the nose or nasal passages, the trachea for intubation or external tracheostomy or the inner ear,. Additionally anchoring assembly 230 could be used to aid in stripping varicose veins, cleaning intra arterial plaque or intra vascular clots. Anchoring assembly 230 can be used as an aid in providing intermediate or long term drains and fistulas from any body cavities or spaces, including drainage of closed compartments as seen in the leg following crush injuries, trauma, thermal or chemical injury or chronic abscess or focal inflammations.
[00032] In addition anchoring assembly 230 can be coupled as a pair and disposed on a distal end to distal end to prevent migration of a stent placed anywhere in the body or a connected tube.
[00033] Anchoring assembly 230 220 can al so be added to a reservoir such as seen with the ahmed, moltcno, baerveldt, or glaucous glaucoma devices.
[00034] Referring now to FIG. 3, porous assembly 210 comprises a first porous element
3 10 and a second porous element 320. Non-porous assembly 220 comprises catheter 330.
[00035] Bonding element 240 is disposed around a distal end of first porous element 3 10 which encircles a portion of catheter 330. Bonding element 240 provide anchorage of first porous element 310 to catheter 330. in certain embodiments, bonding element 240 is thermally bonded to first porous element 3 10. In certain embodiments, bonding element 240 is thermal ly bonded to both first porous element 3 10 and catheter 330.
[00036] Porous assembly 2 1 0 comprises a plurality of porous elements. In the il lustrated embodiment of FIG. 3, porous assembly 2 10 comprises first porous element 3 1 0 which overlies second porous element 320. In certain embodiments, the plurality of porous elements comprising porous assembly 2 1 0 are attached to one another by, for example and without limitation, laminating or bonding the elements together.
[00037] The architecture of FIG. 3 should not be taken as limiting. In certain
embodiments, porous assembly 210 comprises more than 2 porous elements. For example and without limitation, in certain embodiments porous assembly 2 10 comprises a first, second and third porous elements. In certain embodiments, those first, second, and third porous elements comprises individual layers (i.e., first, second and third layers). In certain embodiments, those first, second, and third porous elements comprise a singl e structure comprising a plurality of regions or zones of differing porosity.
Referring now to FIG. 5, catheter 330 comprises open first end 510, an opposing open second end 520, and lumen 590 interconnecting first end 5 10 and second end 520. Catheter 330 is formed at first open end 5 10 to include aperture 302. Lumen 550 comprises an internal diameter 530 at aperture 302. In certain embodiments, internal diameter 530 is between about 0.3 mm and about 0.5 mm. In certain embodiments, internal diameter 530 is about 0.4 mm.
Catheter 330 comprises a length 580. In certain embodiments, length 580 is between about 2.0 mm and about 8.0 mm. In certain embodiments, length 580 is about 5.0 mm.
In the illustrated embodiment of FIGs. 3 and 5, catheter 330 is formed to include a tubular member 502, conical portion 504, and second end 520. Conical portion 504 comprises a length 560. In certain embodiments, length 560 is between about 1 .0 mm and about 3.0 mm. In certain embodiments, length 560 is about 5.0 mm. Tubular member 502 comprises a length 570. In certain embodiments, length 570 is between about 2.0 mm and about 6.0 mm. In certain embodiments, length 570 is about 5.0 mm.
The il lustrated lengths 560, 570, and 580, and the il lustrated widths 530, 540, and 550, in FIG. 5 are not representative of actual lengths and widths of Applicants' glaucoma drainage dev ice. Rather, il lustrated lengths 560, 570, and 580, and the illustrated widths 530, 540, and 550, are used only for demonstrative purposes. These illustrated lengths and widths should not be taken as limiting.
Second end 520 comprises an outer diameter 550 and an internal diameter 540. In certain embodiments, outer diameter 550 is between about 0.8 mm and about 1 .4 mm. I n certain embodiments, outer diameter 550 is about 1 .0 mm. In certain embodiments, internal diameter 540 is between about 0.6 mm and about 1 .2 mm. In certain embodiments, internal diameter 540 is about 0.9 mm.
Referring now to FIG. 6, second porous element 320 comprises a tubular member 602, a conical portion 604, open first end 620, opposing closed or open second end 61 0, and internal bore 670. Bore 670 comprises a diameter 630 at closed end 610. In certain embodiments, diameter 630 is between about. 0.4 mm and about 0.8 mm. In certain embodiments, diameter 630 is about 0.6 mm.
Second porous element 320 comprises a length 670. In certain embodiments, length 670 is between about 2.0 mm and about 8.0 mm. In certain embodiments, length 670 is about 0.5 mm.
Conical portion 604 comprises a length 690. In certain embodiments, length 690 is between about 0.5 mm and about 2.0 mm. In certain embodiments, length 690 is about 1 .0 mm.
Tubular member 602 comprises a length 680. In certain embodiments, length 680 is between about 1 .0 mm and about 6.0 mm. In certain embodiments, length 680 is about 2.0 mm.
Second end 620 comprises an outer diameter 650 and an internal diameter 640. In certain embodiments, outer diameter 650 is between about 0.8 mm and about 1 .4 mm. In certain embodiments, outer diameter 650 is about 1 .0 mm. In certain embodiments, internal diameter 640 is between about 0.6 mm and about 1 .2 mm. In certain embodiments, internal diameter 640 is about 0.9 mm.
The illustrated lengths 670, 680, and 690, and the illustrated widths 630, 640, and 650, in FIG. 6 are not representative of actual lengths and widths of Applicants' glaucoma drainage device. Rather, illustrated lengths 670, 680, and 690, and the illustrated widths 630, 640, and 650, are used only for demonstrative purposes. These i llustrated lengths and w idths should not be taken as l imiting.
Second porous element 320 comprises a plurality of pores 660 extending therethrough. The pores 660 show n in FIG. 6 are depicted as straight, regular channels. The illustrated embodiment of FIG. 6 should not be taken as l imiting. Rather, the plurality of pores 660 depicted is meant to illustrates the porosity of second porous element 320. Those skilled in the art will appreciate that each of the plurality of pores 660 comprises an irregular shape, and is irregularly spaced along and through tubular member 602, conical portion 604, and closed end 61 0. In certain embodiments, but not all designs of the device, each of the plurality of pores 660 comprises a diameter less that or equal to about 0.8 microns. Each of pores 660 is formed to comprise a diameter too smal l to permit cellular entry therethrough. In certain embodiments, the plurality of pores 660 is formed using leachablc salt inclusion at the time of polymer extrusion. In certain
embodiments, the plurality of pores 660 is formed by physically creating pores or channels using mechanical dev ices, such as drills, or by optical devices, such as lasers.
Referring now to FIGs. 3, 5, and 6, in certain embodiments flared end 520 of catheter 330 is attached to flared end 620 of second porous element 320. In certain embodiments, edge 506 is attached to edge 606 using an adhesiv e. In certain embodiments, edge 506 is thermal ly fused to edge 606.
In certain embodiments, edge 506 is stretched to extend over edge 606. In these embodiments, the porous tubing is mechanically stretched ov er the flare, followed by a heat bonding or thermal annealing to anchor the non-porous tubing in place or otherwise remov e thermal stresses that may otherwise lead to a loose connection between the two tubing types. In certain embodiments, a thermal bonding ring is also utilized to ensure the anchorage using a thermoplastic material with a lower softening temperature (Vicat softening temperature) than either the porous or non-porous materials. The thermal bonding ring can act as a heat shrinkable material so that after placement and when heated to its' heat relaxation temperature, shrinkage occurs that further ensures mechanical fixturing of the porous material(s) to the underlying non-porous materials.
Referring now to FIG. 7, first porous element 3 10 comprises a plurality of pores 720 extending through . The pores 720 shown in FIG. 7 are depicted as straight, regular channels. The illustrated embodiment of FIG. 7 should not be taken as limiting. Rather, the plurality of pores 720 depicted is meant to illustrate the porosity of first porous element 330. Those skilled in the art will appreciate that each of the plurality of pores 720 comprises an irregular shape, and is irregularly spaced along and through a material 7 10.
In certain embodiments, material 710 comprises a polymeric material such as ePTFE of pore size 10- 100 microns ( ideal being 30 - 60 microns ).
Each of the plurality of pores 720 comprises a diameter sufficient to allow blood vessels to pass through. In certain embodiments, each of the plurality of pores 720 comprises a diameter within a range of about 1 micron to about 500 microns. In certain embodiments, the plurality of pores 720 is formed using leachable salt inclusion at the time of polymer extrusion. In certain embodiments, the plurality of pores 720 is formed by physically creating pores or channel s using mechanical devices, such as drills, or by optical devices, such as lasers.
In certain embodiments, the material used to form the first porous element is selected from the group consisting of expanded polytetrafluoroethylene (ePTFE), polyurcthane, and elastomeric silicone.
In addition, the pores or channels of ePTFE may also be referred to as "intermodal distances," which is considered a measure of porosity. A more detailed description of intermodal distances i s described in the document "Th e Effects of Porosity on Endothelial ization of ePTFE Implanted in Subcutaneous and Adipose Tissue" by Salzman et al, J Biomed. Mater. Res., which is herein incorporated by reference in its entirety.
In addition, the connected first and second porous elements 310 and 320 include a permeability defined as a water flow through rate of at least 1.0
micro liter/min^cm2 at a water entry pressure of 100 mmHg, to allow a minimum of 1 microliter per minute at 10 mm hg to flow through the entire system, which provides an assessment of relative porosity. In certain embodiments, catheter 330 is formed from silicone, ePTFE, polycarbonate, polyethylene, polyurcthane, or any combination thereof, and have an inner diameter sufficient to allow flow of aqueous humor from the anterior chamber 22 to the hol low reservoir, such as a diameter of about 0.04 to 0.4 mm, for example.
Referring now to FIG. 4 which illustrates Applicants' biocompatible glaucoma drainage device 200 having been implanted into the structure of eye 1 00 of FIG. 1 . The catheter 330 provides a conduit for flow of aqueous humor from aperture 302 to porous assembly 210, wherein that aqueous humor is released by porous assembly 210 into surrounding tissue via the first and second porous elements 310 and 320. Using Applicants' method, end 510 of catheter 330 is surgically implanted into the anterior chamber 22 of eye 100. After surgical implantation into the sclera, the plurality of raised barbs 232 extending outwardly from anchoring assembly 230 engage with the surrounding tissue to prevent movement out of the eye. Furthermore, the "hub " 240 prevents movement of the implanted device further into the eye.
[00061] Thus, when Applicants' biocompatible glaucoma drainage device 200 (FIG. 2) is implanted into the eye 20 ( FIG. 1 ), aqueous humor may flow from the anterior chamber 22 into aperture 302 of the catheter 330 and then flow into bore 670 formed in porous portion 2 1 0. Because first porous element 3 10 and second porous element 320 comprise a plurality of pores 720 and 660, respectively, extending therethrough, the aqueous humor may flow out of bore 670 and be absorbed by surrounding tissue. Further, because the first porous element 3 10 is formed to include a plurality of pores 720 sufficient in diameter to al low blood vessels to pass through or onto the surface, a stimulation of new blood vessels in this area can be achieved. In addition, because the second porous element 320 is formed to include a plurality of pores 660 which prevent cel lular entry, the new stimulated blood vessels are prevented from entering bore 670, thereby maintaining the integrity of bore 670.
[00062] In certain embodiments, the biocompatibility of Applicants' glaucoma drainage dev ice is enhanced ( i.e., modified) with specific chemical agents ( for example and without limitation natural protein tissue growth promoting factors) so that the subsequent heal ing response of tissue in association with the material forming the regions is altered once the glaucoma drainage device is implanted. The alteration in healing response is defined as a reduction in inflammatory response typically seen with polymeric materials, and includes a reduced presence of macrophages and foreign body giant cells.
[00063] In certain embodiments, the chemical modifications include the covalent
interact ion of the chemical species with polymer, by using, for example, a process provided by SurModics Inc. under the trademark PHOTOLINK. In certain embodiments, the chemical modifications include the absorption of the applied chemical species into the polymers. These chemical modifications include the use of proteins and peptides with known affects on cellular function, such as the reduction in inflammation, reduction in fibrous capsule formation by inhibiting the prol iferation of cells found in developing fibrous capsules, inhibition of extracel lular matrix protein synthesis by cells in the fibrous capsule, and/or stimulation of angiogenesis from existing vessels in the tissue surrounding the catheter and base plate of the implanted glaucoma drainage device. In certain embodiments, the chemical treatment includes any one, or a combination of, extracellular matrix proteins selected from the group consisting of collagen type I, collagen type 111, collagen type IV, osteopontin, laminin type 1, laminin type 5, laminin type 10/11, fibronenctin, and peptide sequence RGD.
[00064] Further, a "denucleated" material reduces the inflammatory response of tissue surrounding the implant, and increases neovascularization (i.e., increase in new blood vessels) in tissue surrounding the material , in certain embodiments, Applicants' glaucoma drainage device 200 comprises a material(s) selected from the group consisting of denucleated polytetrafiuoroethylene (ePTFE), denucleated polyurethane, and denucleated elastomeric silicone, such that at least 60% of air trapped within the material is removed. Denucleation is a process which removes air trapped within the material. Denucleation is defined as any process that effectively removes entrapped air from the porous regions of the device prior to or after surgical placement.
[00065] A preferred process for denucleating the device utilizes anhydrous ethanol, in which the device is soaked for a period of time (as short as 1 - 2 minutes) which may include storage, followed by slow dilution with alcohol containing increasing concentrations of sterile water, and finally pure, sterile water. In this way , entrapped air is effectively removed that would otherwise interfere with fluid wetting and transport after surgical placement in the eye of the patient.
[00066] The modification of surface properties of implantable polymers and the process of denucleation is described in more detail in the document "Denucleation promotes neovascularization of ePTFE in vivo," by Boswell et al, J. Biomater. Sci. Polymer Edn, Vol 0, No. 0, pp. 1 - 1 1 (1998), which is herein incorporated by reference in its entirety. Further, the process of denucleation is also described by Klitzman et al, J. Biomed. Mater. Res. 29, 1039 ( 1995 ), which is herein incorporated by reference in its entirety. The following example is presented to further illustrate to persons skilled in the art how to make and use the invention. This example is not intended as a limitation, however, upon the scope of the in vention.
EXAMPLE
This example describes the implantation of a denucleated cPTFE shunt of the present invention and its performance, including the healing and functional characteristics of the nov el drainage device of this invention.
A 10 year-old neutered male Boston terrier had developed angle closure glaucoma secondary to uveitis with collapse of the ciliary cleft following earlier
phacoemulsification with placement of an intraocular lens (IOL). Despite maximal glaucoma medications including topical carbonic anhydra.se inhibitors and prostaglandin F2 alpha analogs (latanoprost) the intraocular pressure could not be controlled and implantation of the denucleated ePTFE dev ice was elected in an attempt to preserve the eye. Routine preoperativ e preparation of the eye was conducted as for intraocular surgery. The dev ice was placed in a subconjunctiv al tunnel with the tube passed into the anterior chamber via a tunneled incision in the superotemporal limbal sclera. The conjunctiva was closed with a running suture of 7-0 polyglactin 910. Fibrin occlusion of the tube in the anterior chamber occurred in the initial postoperative wreek and was treated by 2 injections of tissue plasminogen activator into the anterior chamber. Postoperative treatments consisted of the routine administration of oral antibiotics and non-steroidal antiinflammatory agents as well as topical antibiotics and corticosteroids. Initially the intraocular pressure was low, but intraocular pressure increases have required the appl ication of topical carbonic anhydrase inhibitors and latanoprost. After 3 months the intraocular pressure has remained controlled at < 20 mmHg with the presence of the ePTFE device and 3 topical glaucoma medications [latanoprost 0.005%, dorzolamidc 2% with timolol 0.5% (generic Cosopt), and compounded demecarium bromide 0.125%]. The dev ice remains covered by the conjunctiv a and intraocular pressure is controlled when prior to implantation it could not be controlled with medications alone.
Assessments and postoperativ e examinations are ongoing, and the eye is stable. NIH guidelines for the care and use of laboratory animals (NIH Publication #85- 23 Rev. 1985) were observed throughout this example.
The denucleated ePTFE device was designed to accept aqueous fluid between the surface of the eye and the polymer, rather than onto the surface of the device, and thus no bleb was formed. A space was seen under the ePTFE disk, presumably where fluid collected, but the overall thickness of the device with associated tissues was less than half of that observed with the commercial Baerveldt device (data not shown).
These results indicate that the denucleated ePTFE can act as a functional aqueous drainage device material, providing a maintenance of I OP at levels comparable with competitive shunts.
In addition, the close proximity of vessel s to the denucleated ePTFE drainage device, as compared with the Baerveldt shunt, illustrates the novel material and design improve the functionality of the device. The vessel caliber around the denucleated ePTFE region of the device is suggestive of a microcirculation network, that portion of the circulation which can reabsorb interstitial fluids. Aqueous humor is a fluid with low colloid osmotic pressure, favoring diffusion into a site of higher colloid content such as blood. Thus, the presence of these vessels provides an additional source for reabsorption; in essence a surrogate to the episcleral vascular network.
Referring once again to FIG. 2, Applicants' method of making their glaucoma drainage device 200 includes sliding first porous element 310 over second porous element 320, and then thermally bonding that assembly to catheter 330 element using a bonding sleeve 240. The mechanical self-anchoring element 320 is provided by sliding another small section of this tubular material over the catheter 330, cutting the barb elements 232 by removing portions that tubular material, and then thermally bonding assembly 230 to catheter 330.
The surgical implantation of Applican ts' biocompatible glaucoma drainage device 200 into a subject with glaucoma starts by denucleating device 200 in a nonaqueous solvent (ethanol is preferred) so as to remove at least 60% of air trapped within the first porous element 310 and the second porous element 320. In certain embodiments, the denucleating step is performed using a graded series of alcohol baths followed by a series of washes with dcnucleated water to remove residual alcohol left by the alcohol baths. In certain embodiments, the
denucleating step is performed using hyperbaric conditions defined as a high pressure greater than 250 mm Fig while the dev ice is submerged in an aqueous solution. In certain embodiments, the denucleating step is performed in a vacuum defined as a pressure less than 50 torr. In certain embodiments, dev ice 200 is treated with extracellular matri proteins selected from the group consisting of collagen type I, collagen type III, collagen type IV, osteopontin, laminin type 1 , laminin type 5, laminin type 10/1 1 , fibronenctin, and peptide sequence ROD. In certain embodiments, device 200 is stored in a denucleated aqueous environment until it is ready for use.
Further, a method of treating glaucoma using the above-noted novel glaucoma drainage dev ice is provided. This method includes surgically inserting first end 5 10 catheter 330 into the anterior chamber of the eye, and anchoring or otherwise immobilizing the porous portion 2 10 end by (for example) using a tissue adhesive or dissolvable suture.
Applicants' glaucoma drainage device 200 has numerous advantages over the conventionally available glaucoma shunts. Some advantages are, for example, an improved healing response from surrounding tissues (e.g., improved
Incompatibility ), dramatic reduction in the formation of a dense, fibrous capsule around the dev ice, and an increased life expectancy of the device. Further, in one example, the catheter is bonded to the outflow region and thus an extra bonding step may be omitted.
Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
In the foregoing specification, the concepts have been described w ith reference to specific embodiments. However, one of ordinary skill in the art appreciates that various modifications and changes may be made without departing from the scope of the invention as set forth in the claims belo w. Accordingly, the specification and figures arc to be regarded in an illustrative rather than a restrictive sense, and all such modi fications are intended to be included within the scope of invention. As used herein, the terms "comprises," "comprising," "includes," "including." "has," "having" or any other variation thereof, are intended to cover a nonexclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus. Further, unless expressly stated to the contrary, "or" refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present ), A is false (or not present ) and B is true (or present), and both A and B are true (or present).
Also, the use of "a" or "an" are employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the inv ention. This description should be read to include one or at least one and the singular also includes the plural unless it is obvious that it is meant otherwise.
Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any feature(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature of any or all the claims.
After reading the speci fication, skilled artisans will appreciate that certain features are, for clarity, described herein in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features that are, for brevity, described in the context of a single embodiment, may also be prov ided separately or in any subcombination. Further, references to values stated in ranges include each and every value within that range..
While the preferred embodiments of the present invention have been illustrated in detail, it should be apparent that modifications and adaptations to those embodiments may occur to one skilled in the art without departing from the scope of the present invention as set forth herein.

Claims

We claim:
1. A biocompatible glaucoma drainage device, comprising:
a non-porous element having a first open end and a second open end;
a porous element having an open end and an opposing closed end;
wherein said second open end of said non-porous element is attached to said open end of said porous element;
an anchoring assembly disposed around said non-porous element, wherein said anchoring assembly comprises a plurality of barbs extending outwardly therefrom.
2. The biocompatible glaucoma drainage device of claim 1, wherein:
said porous element comprises a first porous tubular member formed to include a first plurality of pores extending therethrough;
each of said first plurality of pores is formed to comprise a diameter between about 30 microns to about 60 microns.
3. The biocompatible glaucoma drainage device of claim 2, wherein each of said first plurality of pores is formed to comprise a diameter of about 0.8 microns.
4. The biocompatible glaucoma drainage device of claim 2, wherein:
said porous element comprises a second porous tubular member having an open end and an opposing closed end;
said second porous tubular member is disposed around said first porous tubular member.
5. The biocompatible glaucoma drainage device of claim 4, wherein:
said second porous tubular member is formed to include a second plurality of pores extending therethrough;
each of said second plurality of pores is formed to comprise a diameter up to about 500 microns.
6. The biocompatible glaucoma drainage device of claim 1, wherein:
said non-porous element comprises a non-porous tubular member;
said non-porous tubular member is formed to comprise a first lumen extending therethrough;
said first lumen is formed to have a first diameter;
said non-porous element further comprises a non-porous conical portion attached to said non-porous tubular member and flaring outwardly therefrom; said non-porous conical portion is formed to comprise a second lumen extending therethrough;
said second lumen is formed to comprise said first diameter where said non-porous conical portion is attached to said non-porous tubular member;
said second lumen is formed to comprise a second diameter at said second end of said non-porous element;
said second diameter is greater than said first diameter.
7. The biocompatible glaucoma drainage device of claim 6, wherein:
said first porous element comprises a first porous tubular member;
said first porous tubular member is formed to comprise a bore therein;
said bore is formed to have a third diameter;
said first porous element further comprises a porous conical portion attached to said first porous tubular member and flaring outwardly therefrom;
said conical portion is formed to comprise said second diameter where said porous conical portion is attached to said non-porous conical portion;
said second diameter is greater than said third diameter.
8. The biocompatible glaucoma drainage device of claim 1, wherein porous clement comprises a permeability defined as a water flow through rate of at least 1 .0 microliter/min»cm2 at a water entry pressure of 100 mm Hg.
9. The biocompatible glaucoma drainage device of claim 1, wherein said a non- porous element and said first porous element are formed from materials selected from the group consisting of denucleated polytetrafluoroethylene (ePTFE), denucleated polyurethane, and denucleated elastomeric silicone, such that at least 60% of air trapped within the material is removed.
10. A method to treat glaucoma, comprising:
surgically inserting a first open end of a biocompatible glaucoma drainage device into an anterior chamber of an eye, wherein the biocompatible glaucoma drainage device comprises a non-porous element comprising said first open end and an opposing second open end, a porous element having an open end and an opposing closed end, and an anchoring assembly disposed around said non-porous element, wherein said anchoring assembly comprises a plurality of barbs extending outwardly therefrom , and wherein the second open end of said non-porous element is attached to said open end of said porous element;
surgically implanting said porous element beneath a conjunctive of the eye.
11. The method of claim 10, wherein:
said porous element comprises a first porous tubular member formed to include a first plurality of pores extending therethrough;
each of said first plurality of pores is formed to comprise a diameter between about 30 microns to about 60 microns.
12. The method of claim 11, wherein each of said first plurality of pores is formed to include a diameter of about 0.8 microns.
13. The method of claim 11 , wherein:
said porous element further comprises a second porous tubular member having an open end and an opposing closed end;
said second porous tubular member is disposed around said first porous tubular member.
14. The method of claim 13, wherein said second porous tubular member is formed to include a second plurality of pores extending therethrough, wherein each of said second plurality of pores is formed to include a diameter between about 1 micron to about 500 microns.
15. The method of claim 10, wherein:
said non-porous element comprises a non-porous tubular member;
said non-porous tubular member is formed to comprise a first lumen extending therethrough;
said first lumen is formed to have a first diameter;
said non-porous element further comprises a non-porous conical portion attached to said non-porous tubular member and flaring outwardly therefrom;
said non-porous conical portion is formed to comprise a second lumen extending therethrough;
said second lumen is formed to comprise said first diameter where said non-porous conical portion is attached to said non-porous tubular member;
said second lumen is formed to comprise a second diameter at said second end of said non-porous element; said second diameter is greater than said first diameter.
16. The method of claim 15, wherein:
said first porous element comprises a first porous tubular member;
said first porous tubular member is formed to comprise a bore therein;
said bore is formed to have a third diameter;
said first porous element further comprises a porous conical portion attached to said first porous tubular member and flaring outwardly therefrom;
said porous conical portion is formed to comprise said second diameter where said porous conical portion is attached to said non-porous conical portion;
said second diameter is greater than said third diameter.
17. The method of claim 10, wherein porous element comprises a permeability defined as a water flow through rate of at least 1.0 microliter/min»cm2 at a water entry pressure of 100 mm Hg.
18. The method of claim 10, wherein said non-porous element and said first porous element are formed from materials selected from the group consisting of denucleated polytetrafluoroethylene (ePTFE), denucleated polyurethane, and denucleated elastomeric silicone, such that at least 60% of air trapped within the material is removed.
19. A method to stabilize an indwelling catheter, comprising disposing an anchoring assembly around said catheter, wherein said anchoring assembly comprises a plurality of barbs extending outwardly therefrom.
20. A method to stabilize a shunt into or out of the abdomen, the skull, the dura, ventricals of the brain, the bladder, the posterior eye, the sinuses, the chest cav ity, the scrotum, the ureter, the peritoneum, the nose, the nasal passages, the trachea for intubation, external tracheostomy, or the inner ear, comprising disposing an anchoring assembly around said shunt, wherein said anchoring assembly comprises a plurality of barbs extending outwardly therefrom.
PCT/US2012/061390 2011-10-21 2012-10-22 Biocompatible glaucoma drainage device WO2013059830A1 (en)

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US61/627,954 2011-10-21

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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US20030236483A1 (en) * 2002-06-25 2003-12-25 Ren David H Dual drainage ocular shunt for glaucoma
US20060079828A1 (en) * 2001-01-09 2006-04-13 Brown J D Glaucoma treatment device and method
US20070078371A1 (en) * 2003-02-14 2007-04-05 Regents Of The University Of Minnesota Bypass for glaucoma drainage device
US20070293872A1 (en) * 2006-06-20 2007-12-20 Minu, L.L.C. Ocular Drainage Device
US20090326470A1 (en) * 2006-03-09 2009-12-31 Interrad Medical, Inc. Anchor Device and Method
US20100004635A1 (en) * 2008-07-01 2010-01-07 Jeffrey Chun-Hui Lin Implantable glaucoma drainage device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5171213A (en) * 1991-08-14 1992-12-15 Price Jr Francis W Technique for fistulization of the eye and an eye filtration prosthesis useful therefor
US20060079828A1 (en) * 2001-01-09 2006-04-13 Brown J D Glaucoma treatment device and method
US20030236483A1 (en) * 2002-06-25 2003-12-25 Ren David H Dual drainage ocular shunt for glaucoma
US20070078371A1 (en) * 2003-02-14 2007-04-05 Regents Of The University Of Minnesota Bypass for glaucoma drainage device
US20090326470A1 (en) * 2006-03-09 2009-12-31 Interrad Medical, Inc. Anchor Device and Method
US20070293872A1 (en) * 2006-06-20 2007-12-20 Minu, L.L.C. Ocular Drainage Device
US20100004635A1 (en) * 2008-07-01 2010-01-07 Jeffrey Chun-Hui Lin Implantable glaucoma drainage device

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