US3926666A - Method and apparatus for cleaning and plating articles within a plurality of rotating barrels - Google Patents

Method and apparatus for cleaning and plating articles within a plurality of rotating barrels Download PDF

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US3926666A
US3926666A US392479A US39247973A US3926666A US 3926666 A US3926666 A US 3926666A US 392479 A US392479 A US 392479A US 39247973 A US39247973 A US 39247973A US 3926666 A US3926666 A US 3926666A
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barrel
articles
chute
baffles
set forth
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US392479A
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Robert Mcinnes
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MCINNES ROBERT P 1108 FAIRWAY DRIVE LINDEN MICHIGAN
OLSON PHILIP J II 11803 CURWOOD DRIVE GRAND BLANC MICHIGAN
WASCHA DONALD A 717 S GRAND TRAVERSE FLINT MICHIGAN
BOWMAN HARRY P
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BOWMAN HARRY P
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Priority claimed from US00252313A external-priority patent/US3855107A/en
Priority to US392479A priority Critical patent/US3926666A/en
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Assigned to EVANS, EDWARD reassignment EVANS, EDWARD ASSIGNS A TEN PERCENT INTEREST. (10%). Assignors: BOWNMAN, OLIVE: BY JOANNE LANE, ATTORNEY-IN-FACT
Assigned to EVANS, EDWARD reassignment EVANS, EDWARD ASSIGNS A TWENTY PERCENT INTEREST (20%) Assignors: MILLHOUSE, CLIFFORD J.
Assigned to WEINREICH, IRA M. reassignment WEINREICH, IRA M. ASSIGNS A TWENTY PERCENT INTEREST (20%) Assignors: BOWERS, RUSSELL E.
Assigned to OLSON, PHILIP J., OLSON, CHARLES A. reassignment OLSON, PHILIP J. ASSIGNS A TEN PERCENT INTEREST (10%) AS TENANTS IN COMMON Assignors: BOWMAN, HARRY P.
Assigned to ROBERTS, PHYLLIS reassignment ROBERTS, PHYLLIS 5% Assignors: MCINNES, ROBERT P.
Assigned to ROBERTS, PHYLLIS, E., 303 EILEEN, BLOOMFIELD HILLS, MICHIGAN reassignment ROBERTS, PHYLLIS, E., 303 EILEEN, BLOOMFIELD HILLS, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: BOWMAN, HARRY, P.
Assigned to MCINNES, ROBERT, P., 1108 FAIRWAY DRIVE, LINDEN, MICHIGAN reassignment MCINNES, ROBERT, P., 1108 FAIRWAY DRIVE, LINDEN, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: ROBERTS, PHYLLIS, E.
Assigned to ROBERTS, PHYLLIS, 303 EILEEN, BLOOMFIELD HILLS, MICHIGAN reassignment ROBERTS, PHYLLIS, 303 EILEEN, BLOOMFIELD HILLS, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: MCINNES, ROBERT, P.
Assigned to MCINNES, ROBERT, P., 1108 FAIRWAY DRIVE, LINDEN, MICHIGAN reassignment MCINNES, ROBERT, P., 1108 FAIRWAY DRIVE, LINDEN, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: ROBERTS, PHYLLIS, E.
Assigned to OLSON, PHILIP, J., II, 11803 CURWOOD DRIVE, GRAND BLANC, MICHIGAN reassignment OLSON, PHILIP, J., II, 11803 CURWOOD DRIVE, GRAND BLANC, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: MCINNES, ROBERT, P.
Assigned to OLSON, PHILIP, J. II, 11803 CURWOOD DRIVE, GRAND BLANC, MICHIGAN, reassignment OLSON, PHILIP, J. II, 11803 CURWOOD DRIVE, GRAND BLANC, MICHIGAN, ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: MCINNES, ROBERTS, P.
Assigned to MCINNES, ROBERT, P., 1108 FAIRWAY DRIVE, LINDEN, MICHIGAN reassignment MCINNES, ROBERT, P., 1108 FAIRWAY DRIVE, LINDEN, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: ROBERTS, PHYLLIS
Assigned to WASCHA, DONALD, A., 717 S. GRAND TRAVERSE, FLINT, MICHIGAN reassignment WASCHA, DONALD, A., 717 S. GRAND TRAVERSE, FLINT, MICHIGAN ASSIGNMENT OF A PART OF ASSIGNORS INTEREST Assignors: MCINNES, ROBERT, P.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/02Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
    • B65G49/04Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction
    • B65G49/0409Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length
    • B65G49/0436Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath
    • B65G49/044Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath along a continuous circuit

Definitions

  • a cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively.
  • Each tank assembly comprises a tank containing liquid treating or plating material.
  • a barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof.
  • This invention relates to the cleaning and plating of articles.
  • a cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively.
  • Each tank assembly comprises a tank containing liquid treating or plating material.
  • a barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof. When the barrel is rotated in one direction, the articles are agitated through the liquid and when the barrel is rotated in the other direction, the articles are elevated and deposited on a chute for transfer to the next succeeding tank assembly.
  • a cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively.
  • Each tank assembly comprises a tank containing liquid treating or plating material.
  • a barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof.
  • FIG. 1 is a fragmentary side elevational view of a portion of a system embodying the invention.
  • FIG. 1A is a partly diagrammatic plan view of a cleaning and plating system embodying the invention.
  • FIG. 2 is a fragmentary part sectional end view of a portion of the system shown in FIG. 1.
  • FIG. 3 is an end view of a portion of the system shown in FIG. 2, parts being broken away.
  • FIG. 4 is a fragmentary sectional view on an enlarged scale taken along the line 44 of FIG. 3.
  • FIG. 5 is a fragmentary sectional view taken along the line 5-5 in FIG. 3.
  • FIG. 6 is a side elevational view of a barrel utilized in the system, parts being broken away.
  • FIG. 7 is a sectional view taken along the line 7-7 of FIG. 6.
  • FIG. 8 is a part sectional, side elevational view of a portion of the system shown in FIG. 1, parts being broken away.
  • FIG. 9 is a fragmentary part sectional plan view of a portion of the system shown in FIG. 8, parts being broken away.
  • FIG. 10 is a fragmentary end elevational view of a portion of a modified system.
  • FIG. 11 is a side elevational view of a portion of the system shown in FIG. 10.
  • FIG. 12 is a fragmentary sectional view taken along the line 1212 in FIG. 11.
  • FIG. 13 is a fragmentary end elevational view of a further modified form of the invention.
  • FIG. 14 is a fragmentary view taken along the line l4-14 of FIG. 13.
  • FIG. 15 is a fragmentary view on an enlarged scale of the portion of the structure shown in FIG. 6.
  • FIG. 16 is a fragmentary sectional view of a portion of the structure shown in FIG. 8 showing the parts in a different operative position.
  • FIG. 17 is a fragmentary front elevational view of a portion of the apparatus shown in FIG. 16 with parts being broken away.
  • FIG. 18 is a sectional view through a side wall of a portion of the apparatus shown in FIG. 6.
  • FIG. 19 is a schematic wiring diagram of the wiring system that may be utilized with the invention.
  • the invention generally relates to a cleaning and plating system such as that disclosed in the aforementioned application Ser. No. 89,409.
  • the cleaning and plating system embodying the invention is shown in connection with zinc plating of articles but, as will be apparent, it can be adapted to other types of plating.
  • the articles to be plated are fed from a metering hopper periodically in a batch to a first tank assembly 10.
  • the articles are treated in the tank assembly l0 and then are delivered, as presently described, to a successive tank assembly 11.
  • tank assemblies 10, 11 as well as the other tank assemblies 12 in the system are of substantially identical construction, as will be hereinafter described, except that where electrical power is required for plating, addition] provision is made for the application of such elecrical power.
  • each tank assembly is working or performing a function on a batch of the articles while the other tank assemblies are. providing their functions on other batches of the articles.
  • the successive tank assemblies perform the functions designated, namely, cleaning, electrically cleaning, water treatment or rinsing, acid rinse, reclamation of acid, plating, reclaiming the plating solution, water rinse, dipping for surface treatment, water rinse, hot water rinse and drain, before passage out of the system.
  • chutes 3 are provided as presently indicated.
  • each tank assembly -12 as well as additional tank assemblies in the system, which are not shown, is substantially identical in construction except for the inclusion or omission of the electrical components for applying power.
  • each tank assembly 10-12 includes a container or tank 14 which is adapted to hold the treating or plating liquid, as the case may be.
  • Each tank assembly further includes a barrel 15 that is generally cylindrical and includes an outer cylindrical wall 16 and annular flat radial end Walls 17 (FIGS. 6, 7).
  • the barrel 15 is made of plastic material such as polypropylene and the walls l6, 17 are formed with holes 18 to permit the ready passage of liquid therethrough.
  • each barrel is rotatably supported in its respective tank by an arrangement which includes spaced pairs of levers 20 that are pivoted alongside the ends of the barrel on shafts 21 rotatably mounted on brackets 22 intermediate the ends of the levers 20.
  • Opposed levers 20 rotatably support rubber faced drive rollers 23 at one end and idler rollers 24 at the other, the drive and idler rollers on each lever 20 engaging the drum at circumferentially spaced points.
  • the drive rollers 23 are driven by sprockets 24 on the shafts 25 of the drive rollers 23 which extend between opposed levers 20.
  • An endless chain 26 is trained so that the drive rollers are driven simultaneously.
  • Another sprocket 27 on one of the shafts 25 is driven by a motor M mounted on an extension 28 of the lever arm 20a so that the motor M is exteriorly of the tank in order to avoid contamination of the tank from liquid and other matter as the motor operates.
  • Each arm 20 is adapted to engage an adjustable stop 30 on the tank.
  • the barrel 15 as hereto fore described, comprises cylindrical outer wall 16 and spaced radial walls 17 of plastic material such as polypropylene each of which is provided with a plurality of openings 18 therethrough.
  • the walls are welded to one another to form a unitary structure.
  • Baffles 31 also made of plastic material extend transversely between the spaced radial walls 17. The outermost portions of the baffles 31 are provided with holes 32 therethrough to minimize the tendency for liquid to collect and be trapped so that the liquid will not be transferred from one tank to the other during rotation of the barrel thereby obviating contamination of the liquid of one tank with that of the other.
  • an annular member 33 is mounted at the juncture of the inner surfaces of the wall 17 and wall 18. These walls 33 are also made of plastic material. Walls 33 include inner annular surfaces 34 that taper radially inwardly away from the center of the drum and function to keep the parts from lodging between the chute and the walls of the barrel.
  • each barrel is provided with axially extending portions 36 along the inner periphery defining the openings and an annular bead 36a is provided on the outer surface thereof to cause liquid draining along the inner surface of the radial walls 17 to be directed downwardly toward the liquid in the tank.
  • An annular bead 36b is provided on the outer surface of radial walls 17 adjacent the next successive tank to prevent liquid on said outer surface from passing downwardly onto the electrical connections below.
  • Each barrel includes a plurality of baffles 31 that extend at an acute angle A with respect to the inner surface of wall 16, the angle A ranging between degrees and 55 degrees, and being preferably Where electrical power is required to be applied to the liquid in order to perform a plating function, a metal plate 37 is provided on preferably all the baffles so that as the barrel rotates, at least three metal plates 37 are within the liquid at all times.
  • Each baffle plate 37 comprises electrically conductive plate such as titanium or the like which includes a flange 38 engaging the inner periphery of each baffle.
  • Each plate 37 is positioned in a recess 39 in the baffle 31 so that the surface of plate 37 is flush with the exposed surface of baffle 31.
  • Adjacent pairs of bafiles 37 are electrically interconnected by arcuate metal portions 41 and radial copper members 42 extend, covered by a layer of plastic 42a (FIG. 18), to brackets 4212 which are electrically connected thereto and extend axially to an external collector ring 43 through which an electrical or cathode connection is made to the plating solution.
  • An electrical connection is made to the ring or bus bar 43 by a spring loaded brush member 44 which engages the bus bar 43.
  • brush 44 is mounted on the ends of arms 45 which are in turn pivoted to arms 46, 47.
  • the arms 46 are pivoted to a lever 47 that is maintained in adjustable angular position on the tank by a turnbuckle 48.
  • a spring 49 extends between the pivots of the arms 45, 46 to one another to yieldingly urge the brush member 44 against the outer periphery of the bus bar 43. In this manner, the brush member 44 is maintained in contact with the bus bar 43but is spaced vertically above the tank to minimize any tendency of the liquid to contact the electrical parts. Electrical current is supplied to the brush 44.
  • the anode for plating is provided by an anode retainer in the form of a helical coil spring 50 in which the anode balls 51 are placed.
  • a bracket 52 holds spring 50in an arcuate configuration.
  • a stop 52a on bracket 52 closes one end of the spring 50 and engages transverse bars 53 in the tank while a bracket arm 54 hooks over an electrical bar 55 for providing the other electrical lead as needed. In this manner, a large anode area is provided in close proximity to the periphery of the barrel.
  • a handle 56 on bracket 50 facilitates removal and replacement.
  • each chute 13 comprises sections or portions 60, 61 pivoted to one another. Portion forms a greater angle with the horizontal than portion 61.
  • the chute 13 further flares from a wide transverse section 62 adjacent the upper end within the tank to a narrow section 63 at the adjacent tank to which the parts are fed (FIG. 9).
  • the chute includes flared portions 64 at its upper end within the tank as shown in FIG. 9 which extend upwardly and forwardly to assist in collecting the parts and directing them downwardly during the transfer when the barrel rotation is reversed.
  • the chute section 60 includes a pivoted portion 65 that has V-shaped drain slots 66 therein. Chute portion 65 is normally positioned in the broken line position exposing opening 66a so that parts will be returned to the barrel and be prevented from passing to the adjacent barrel when the barrel is rotated in the normal running direction. A secondary wall or scoope 66a is provided beneath slots 66 and tapers downwardly and inwardly to guide the liquid passing through slots 66 to the interior of barrel 15. The exterior or lower surface of chutes 13 is coated with a plastisol which functions to reduce noise while the upper surface is uncoated to facilitate movement of the articles being treated. The section is pivotable by a linkage including a cylinder 67 which acts through a lever 68 fixed to chute portion 65.
  • each chute 13 is supported by a bracket 600 on the tank as shown in FIGS. 1a and 8. Where electrical current is supplied to the tank assembly, spaced brackets 60d and 602 are utilized in order to accommodate the electrical bus bar 43.
  • a curtain 60f of resilient plastic material is fixed at its upper end to the chute and extends downwardly into contact with the chute.
  • the curtain 60f has vertical reinforcing ribs 60g which provide sufficient force to prevent articles being treated from bouncing out of the chute during normal rotation but insufficient to prevent the parts from moving down the chute during transfer.
  • an arcuate cover 60h is mounted on the chute.
  • the modified tank assembly shown in FIGS. -12 may be used which is substantially identical to other tank assemblies except that wherein a pump 70 exteriorly of the tank 14 functions through pipes 71, 72 to feed the liquid for any prescribed period to both ends of transverse or axial pipe 73 provided with nozzles 74 which direct the liquid downwardly onto the parts.
  • the functioning of the pump 70 may be timed to any lesser time less than the total time that the parts are in the drum. In this form, the liquid level in the tank is below the lower end of the barrel.
  • this includes a spring arm 75 pivoted to the tank at one end and having rollers 76 frictionally engaging the periphery of the barrel.
  • a vibrator 77 is provided on the arm and vibrates during this rotation of the barrel to vibrate the drum.
  • conveyor 1 1 is actuated to feed articles to metering hopper 12.
  • the metering hopper in turn periodically feeds a batch of articles to the first tank assembly 13.
  • the tank assembly is then rotated for a predetermined period of time in one direction to treat the articles and then the rotation is reversed to elevate and feed the articles to the next successive tank assembly 14.
  • the tank assembly 14 then rotates to treat the articles.
  • tank assembly 13 is delivering the articles to tank assembly 14
  • a new batch of articles is delivered to the tank assembly 13.
  • each tank assembly is either treating articles or delivering articles to the next successive tank assembly.
  • the number of tank assemblies for any particular operation depends upon the amount of time required for that treatment. Thus, a tank assembly is provided for the shortest needed treatment. Then if there is another treatment that requires a greater length of time, that particular treatment utilizes two or more tank assemblies so that a portion of the treatment occurs during one cycle of the tank and another portion of the treatment occurs in the other tanks.
  • a forward master timer and a reverse master timer are associated with tank assembly 13 and control respectively the forward and reverse rotation of the barrel of tank assembly 13 (the first barrel).
  • a timer is associated with the barrel of each subsequent tank assembly and is electrically interlocked with the barrels of the immediately preceding and succeeding tank assemblies.
  • the forward master timer controls the operation of the first barrel in the forward direction for a preselected forward cycle time after which the reverse master timer controls the operation of the barrel in reverse for a preselected reverse cycle time. Such a forward-reverse cycle is automatically repeated for each batch of articles.
  • the timer for the barrel of tank assembly 14 (the second barrel) is initiated through an electrical interlock which runs the second barrel forward for a preselected time and then in reverse. (When the second barrel goes into reverse, it starts the timer for the barrel of tank assembly 15. This same interlocking arrangement is repeated between succeeding barrels).
  • the combined forward and reverse cycle times of each barrel are identical. Because the forward cycle times of each barrel subsequent to the first are only approximately equal, the reverse cycle time compensates for the difierences between them since a barrel continues to run in reverse until its forward cycle is initiated by the preceding barrel going into reverse.
  • the reverse cycle time of the third barrel is correspondingly greater than the reverse cycle time of the second barrel.
  • the cycle times are so adjusted that the reverse cycle of the barrel having the shortest reverse cycle of all is sufficiently long to discharge the batch of articles therefrom.
  • the barrel of each drum rotates in a clockwise direction as viewed in FIG. 6 to cause a tumbling and agitation of the parts.
  • the pivoted portion 65 is in the down or broken line position (FIG. 8). Any parts that may inadvertently be delivered to the chute 60 are returned back through the opening in the chute to the tank by the pivoted portion 65. Further, any liquid delivered to the chute 60 inadvertently will be directed through the opening provided by the downward position of the portion 65 away from the chute to the interior of the tank.
  • the annular beads 36a function to minimize any tendency of the liquid on the interior surfaces on the wall 17 to pass out of the openings at the center thereof. Further, the annular bead 36b prevents liquid from contacting the bus bar.
  • the desired current is provided by the plates 37.
  • the arrangement of the plates and associated conductive plates at 41, 42 recessed in corresponding grooves provides for a smooth surface on the interior of the barrel as well as on the baffles 31.
  • the tapered surface 34 prevents parts from collecting at the comers and thereby minimizes the tendency of any parts being lodged between the chute and the barrel.
  • the openings 39 in the baffles 31 also facilitate the elimination of liquid collection.
  • Curtain 60f prevents any parts from bouncing off the chute and out of the barrel.
  • the baffles 31 function to elevate the parts and deliver them to the upper end of the chute. Since the upper end of each chute is flared as at 64, the delivery of the parts is facilitated.
  • the pivoted portion 65 is in the upper or solid line position shown in FIG. 8, to guide the parts to the next barrel. Slots 66 permit liquid to drain through the slots to the secondary scoop 66a back into the tank so that liquid is not carried over. The coating of the underside of the chute sections minimizes the noise incident to transfer of the parts between tank assemblies.
  • anode holders provide anodes in close conformity to the barrel and, in turn, the parts and facilitates the replacement of the anodes.
  • the novel drive mechanism assures proper drive without exposing the motor to the liquid contents of the tank.
  • a relay 114 operates drive motor 42 of conveyor 11 until contacts 116 are opened by level sensing element 41 to indicate that hopper 12 is full. Next, contacts 120 of sensing element 41 close to thereby latch a relay 121. The actuation of relay 121 closes contacts 122 so that power is supplied through normally closed contacts 124 to start a forward master timer 126.
  • Forward master timer 126 opens and closes a plurality of contacts 128, 130, 132, 134 and 136 in timed relationship. Normally open contacts 128 and 130 close immediately upon initiation of timer 126. Normally closed contacts 132 and 136 open, and normally open contacts 134 close when timer 126 completes itss timing cycle. After timer 126 times out, it cannot be recycled until it is reset by removing the supply current to it.
  • the closure of contacts 128 actuates a timing relay 138 which in turn operates a solenoid valve 140 through contacs 141 for a time interval sufficient to discharge the first batch of articles from hopper 12 into barrel 46 of tank assembly 13 by means of the arrangement previously described.
  • the closure of contacts picks up a relay 142 which starts motor 52 of the first barrel (the first motor) in the forward direction.
  • the first barrel continues to run forward until the opening of contacts 136 terminates the forward cycle of timer 126.
  • contacts 132 open to turn off the first motor, and contacts 134 close to start a dwell timer 144 and to energize a relay 150.
  • Relay resets timer 174 of the second barrel through contacts 149.
  • contacts 146 and 148 operate to respectively release relay 150 and to start a reverse master timer 151.
  • Reverse master timer 151 is similar to forward master timer 126 in that it controls a plurality of timed contacts 152, 154, 156, 158 and 160. Normally open contacts 152, 154 close immediately upon the initiation of timer 151. Normally closed contacts 156 and 158 open and normally open contacts 160 close when timer 151 times out.
  • relays 162 and 164 The closures of contacts 152 and 154 energize relays 162 and 164.
  • Relay 162 starts the first barrel in reverse while relay 164 resets forward master timer 126 by means of contacts 124. (The feed to timer 151 is maintained through contacts 152 with contacts 166 being provided to prevent feedback to contacts 134 and timer 144.)
  • the first barrel continues in reverse until the opening of contacts 156 terminates the reverse cycle of timer 151.
  • the concurrent opening of contacts 158 turns off the first motor, and closure of contacts 160 starts a dwell timer 168 which by opening contacts 170 after the dwell, resets timer 151 and starts the next forward cycle of the first barrel by releasing relay 164 to close contacts 124.
  • relay 162 also closes contacts 172 to thereby both initiate timer 174 and start motor 52 of the second barrel (the second motor) in the forward direction so that the second barrel can receive the articles being discharged from the reverse-running first barrel.
  • Timer 174 controls a plurality of timed contacts 176, 178, and 182, while the forward rotation of the second motor is controlled by a relay 184.
  • Contacts 176 close concurrently with the start of timer 174 while contacts 178, 180 and 182 are actuated when timer 174 times out
  • Contacts 176 maintain power to timer 174 after contacts 172 drop out, and the second barrel continues to run forward until the opening of contacts 178 tenninates the cycle of timer 174.
  • contacts 180 open to turn off the second motor, and contacts 182 close to pick up a dwell timer 186.
  • contacts 188 close to pick up relay 190 which runs the second motor in reverse so that it can discharge its articles.
  • the second barrel continues in reverse until the first barrel completes its next forward cycle.
  • Relay 194 controls contacts (not shown) which are interlocked with the control circuitry for the third barrel.
  • control circuitry for operating the first two barrels of the plating apparatus.
  • the forward and reverse master timers establish the operating cycle of the first barrel with each of the succeeding barrels in the apparatus being slaved to its preceding barrel.
  • the portion of FIG. 17 below line AA is duplicated for each barrel subsequent to the second barrel, with the electrical interlocks being arranged in similar fashion with the immediately preceding and succeeding barrels.
  • the repetitive fowardreverse cycles of the first barrel sequentially propagate through the entire apparatus so that eventually each barrel is running either forward to receive and process articles or reverse to discharge articles.
  • the method of cleaning and plating articles which comprises providing a plurality of separate substantially identical containers adapted to contain liquid treating material,
  • each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in the liquid in its respective container, each said barrel having both ends open and having a plurality of baffles on the inner periphery thereof,
  • each said barrel having a longitudinal axis
  • each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
  • each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
  • said bafiles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direc- 10 tion, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel adjacent one end wall through the other end Wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel
  • each said chute means comprising a first portion and a second portion
  • the combination comprising a barrel adapted to be at least partially submerged in liquid,
  • said barrel having a longitudinal axis
  • said barrel being .open at both ends thereof adjacent the longitudinal axis
  • said barrel having a plurality of baffles on the inner periphery thereof
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • said last-mentioned means comprising a member movably mounted exteriorly of said barrel and adapted to frictionally engage said barrel and a vibrator on said member.
  • said anti-friction means comprises a roller engaging the periphery of said barrel.
  • a barrel adapted to be at least partially submerged in liquid in each said container
  • said barrel having a longitudinal axis
  • said barrel being open at both ends thereof adjacent the longitudinal axis
  • said barrel having a plurality of baffles on the inner periphery thereof
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel to the interior of the other to guide the articles dropped by the baffles to the succeeding barrel
  • said means for supporting said barrel comprises spaced pairs of levers,
  • each said lever being pivoted at a point on said container intermediate the opening and the periphery of said drum
  • said last-mentioned means comprises a motor mounted on one of said levers beyond the confines of said tank and means extending between said motor and one of said anti-friction means.
  • the combination comprising a plurality of containers adapted to contain liquid treating material
  • a barrel adapted to be at least partially submerged in liquid in each said container
  • each said barrel having a longitudinal axis
  • each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
  • each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof,
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel to the interior of the other to guide articles dropped by the baffles to the succeeding barrel
  • each said chute including a portion thereof adjacent said openings which is pivotal out of the plane of said chute during normal operation to permit parts to be directed back into the barrel.
  • the combination comprising a plurality of containers adapted to contain liquid treating material
  • a barrel adapted to be at least partially submerged in liquid in each said container
  • each said barrel having a longitudinal axis
  • each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
  • each said barrel being open at both ends thereof adjacent the longitudinal axis
  • each said barrel having a plurality of circumferentially spaced bafiles on the inner periphery thereof,
  • baffles extending generallyradially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel to the interior of a successive barrel to guide articles dropped by the baffles to the succeeding barrel
  • each said barrel comprising an outer cylindrical plastic wall
  • the combination comprising a plurality of containers adapted to contain liquid treatment material
  • each said barrel having a longitudinal axis
  • each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
  • each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel
  • each said chute means comprising a first portion and a second portion
  • said chute having a coating on the exterior surface thereof serving to deaden the noise of articles falling thereon, the upper surface of said chute comprising uncoated metal.
  • the combination comprising a plurality of containers adapted to contain liquid treatment material
  • each said barrel having a longitudinal axis
  • each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
  • each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to tha succeeding barrel
  • each said chute means comprising a first portion and a second portion
  • the combination comprising a plurality of container adapted to contain liquid treatment material
  • each said barrel having a longitudinal axis
  • each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
  • each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel
  • each said chute means comprising a first portion and a second portion
  • said chute including a portion thereof adjacent said openings which is pivotal out of the plane of said chute during transfer of articles to permit articles to be directed back into the barrel.
  • the combination comprising a plurality of containers adapted to contain liquid treating material
  • a barrel adapted to be at least partially submerged in liquid in each said container
  • each said barrel having a longitudinal axis
  • each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
  • each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof,
  • baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
  • chute means extending from the interior of one said barrel to the interior of a successive barrel to guide articles dropped by the baffles to the succeeding barrel
  • each said barrel comprising an outer cylindrical plastic wall
  • baffles have portions thereof adjacent said cylindrical wall with openings therethrough.
  • each said chute means comprises a first portion and a second portion
  • said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the successive barrel.
  • said chute includes openings in said last-mentioned portion thereof within said barrel to permit liquid that 16 may fall downwardly on the chute to drain into said barrel when the parts are being delivered to the next adjacent barrel.
  • each said lever being pivoted at a point on said container intermediate the opening and the periphery of said drum

Abstract

A cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively. Each tank assembly comprises a tank containing liquid treating or plating material. A barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof. When the barrel is rotated in one direction, the articles are agitated through the liquid and when the barrel is rotated in the other direction, the articles are elevated and deposited on a chute for transfer to the next succeeding tank assembly. Provision is made for supplying electrical power to some of the assemblies in order to plate the article. Novel barrel means are provided for minimizing drainage problems. Further, a novel chute system and barrel support system are included. Finally, a novel recirculating system for short-term treatment is provided.

Description

United States Patent McInnes METHOD AND APPARATUS FOR CLEANING AND PLATING ARTICLES WITHIN A PLURALITY OF ROTATING BARRELS Inventor: Robert Mclnnes, Flint, Mich.
Assignees: Harry P. Bowman; Clifford J.
Millhouse; Russell E. Bowers, all of Flint, Mich. part interest to each Filed: Aug. 29, 1973 Appl. N0.: 392,479
Related U.S. Application Data Division of Ser. No. 252,313, May 10, 1972, Pat. No. 3,855,107, which is a continuation-in-part of Ser. No. 89,409, Nov. 13, 1970, abandoned.
U.S. Cl 134/25 R; 134/33; 134/134; 134/159 Int. Cl. B0813 3/04 Field of Search 204/201, 213, 214; 134/78, 134/79, 134, 10, 23, 25 R, 33, 34, 66, 69,
References Cited UNITED STATES PATENTS FOREIGN PATENTS OlR APPLICATIONS 668,396 3/1952 United Kingdom 204/213 Primary Examiner-S. Leon Bashore Assistant Examine rRichard V. Fisher Attorney, Agent, or Firm-Barnes, Kisselle, Raisch & Choate [57] ABSTRA'CT A cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively. Each tank assembly comprises a tank containing liquid treating or plating material. A barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof. When the barrel is rotated in one direction, the articles are agitated through the liquid and when the barrel is rotated in the other direction, the articles are elevated and deposited on a chute for transfer to the next succeeding tank assembly. Provision is made for supplying electrical power to some of the assemblies in order to plate the article. Novel barrel means are provided for minimizing drainage problems. Further, a novel chute system and barrel support system are included. Finally, a novel recirculating system for short-term treatment is provided.
53 Claims, 20 Drawing Figures U.S. Patent Dec. 16, 1975 Sheet20f9 3,926,666
m WM WM ESQ US. Patent Dec. 16, 1975 Sheet30f9 3,926,666
US. Patent Dec. 16,1975 Sheet40f9 3,926,666
Sheet 5 of 9 U.S. Patent Dec. 16, 1975 US. Patent Dec. 16,1975 Sheet60f9 3,926,666
US. Patent Dec. 16, 1975 Sheet 7 0f 9 US. Patent Dec. 16, 1975 Sheet 8 of9 3,926,666
M. 3 0 I/ ll o 4 O Q h 3 "W 4 m 0 a n z a o 0 h 4 V 5 .u\ G o 4 mm m w a W M a 6 a 6 w, W 6 MW\ Q m w a G 0 7 I F m 6 U.S. Patent Dec. 16, 1975 Sheet 9 of 9 METHOD AND APPARATUS FOR CLEANING AND PLATING ARTICLES WITHIN A PLURALITY OF ROTATING BARRELS This is a division of application Ser. No. 252,3 l3 filed May 10, 1972, now US. Pat. No. 3,855,107, which in turn is a continuation-in-part of application Ser. No. 89,409, filed Nov. 13, 1970, entitled Cleaning and Plating Apparatus, now abandoned.
This invention relates to the cleaning and plating of articles.
BACKGROUND OF THE INVENTION In common types of plating equipment presently utilized commercially, baskets or barrels aremoved successively through various cleaning and plating solutions. The capacity of such equipment is dependent upon the initial construction of the apparatus and it is difficult, if not impossible, to expand the size of the equipment without substantial modification or reconstruction.
In the aforementioned application Ser. No. 89,409, there is shown a cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively. Each tank assembly comprises a tank containing liquid treating or plating material. A barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof. When the barrel is rotated in one direction, the articles are agitated through the liquid and when the barrel is rotated in the other direction, the articles are elevated and deposited on a chute for transfer to the next succeeding tank assembly.
Among the objects of this invention are to provide an improved barrel system, chute system, support system for the barrel, and recirculating system for short-term plating.
SUMMARY OF THE INVENTION In accordance with the invention there is provided a cleaning and plating method and apparatus comprising a plurality of tank assemblies arranged in series through which a batch of articles to be cleaned and plated is moved successively. Each tank assembly comprises a tank containing liquid treating or plating material. A barrel is at least partly submerged in each tank and is rotated about its longitudinal axis. The ends of the barrel are open and the barrel is formed with baffles on the interior thereof. When the barrel is rotated in one direction, the articles are agitated through the liquid and when the barrel is rotated in the other direction, the articles are elevated and deposited on a chute for transfer to the next succeeding tank assembly. Provision is made for supplying electrical power to some of the assemblies in order to plate the article. Novel barrel means are provided for minimizing drainage problems. Further, a novel chute system, and barrel support system are included. Finally, a novel recirculating system for short-term treatment is provided.
DESCRIPTION OF THE DRAWINGS FIG. 1 is a fragmentary side elevational view of a portion of a system embodying the invention.
FIG. 1A is a partly diagrammatic plan view of a cleaning and plating system embodying the invention.
FIG. 2 is a fragmentary part sectional end view of a portion of the system shown in FIG. 1.
FIG. 3 is an end view of a portion of the system shown in FIG. 2, parts being broken away.
FIG. 4 is a fragmentary sectional view on an enlarged scale taken along the line 44 of FIG. 3.
FIG. 5 is a fragmentary sectional view taken along the line 5-5 in FIG. 3.
FIG. 6 is a side elevational view of a barrel utilized in the system, parts being broken away.
FIG. 7 is a sectional view taken along the line 7-7 of FIG. 6.
FIG. 8 is a part sectional, side elevational view of a portion of the system shown in FIG. 1, parts being broken away.
FIG. 9 is a fragmentary part sectional plan view of a portion of the system shown in FIG. 8, parts being broken away.
FIG. 10 is a fragmentary end elevational view of a portion of a modified system.
FIG. 11 is a side elevational view of a portion of the system shown in FIG. 10.
FIG. 12 is a fragmentary sectional view taken along the line 1212 in FIG. 11.
FIG. 13 is a fragmentary end elevational view of a further modified form of the invention.
FIG. 14 is a fragmentary view taken along the line l4-14 of FIG. 13.
FIG. 15 is a fragmentary view on an enlarged scale of the portion of the structure shown in FIG. 6.
FIG. 16 is a fragmentary sectional view of a portion of the structure shown in FIG. 8 showing the parts in a different operative position.
FIG. 17 is a fragmentary front elevational view of a portion of the apparatus shown in FIG. 16 with parts being broken away.
FIG. 18 is a sectional view through a side wall of a portion of the apparatus shown in FIG. 6.
FIG. 19 is a schematic wiring diagram of the wiring system that may be utilized with the invention.
DESCRIPTION The invention generally relates to a cleaning and plating system such as that disclosed in the aforementioned application Ser. No. 89,409.
Referring to FIGS. 1 1A and 2, the cleaning and plating system embodying the invention is shown in connection with zinc plating of articles but, as will be apparent, it can be adapted to other types of plating. As shown in FIG. 1, the articles to be plated are fed from a metering hopper periodically in a batch to a first tank assembly 10. The articles are treated in the tank assembly l0 and then are delivered, as presently described, to a successive tank assembly 11.
The tank assemblies 10, 11 as well as the other tank assemblies 12 in the system are of substantially identical construction, as will be hereinafter described, except that where electrical power is required for plating, addition] provision is made for the application of such elecrical power.
After treatment in tank assembly 10, the articles are then fed to another tank assembly 11 and so on to successive assemblies in order. By the arrangement shown, each tank assembly is working or performing a function on a batch of the articles while the other tank assemblies are. providing their functions on other batches of the articles.
In zinc plating, the successive tank assemblies perform the functions designated, namely, cleaning, electrically cleaning, water treatment or rinsing, acid rinse, reclamation of acid, plating, reclaiming the plating solution, water rinse, dipping for surface treatment, water rinse, hot water rinse and drain, before passage out of the system.
In the transfer of articles between sucessive assemblies, chutes 3 are provided as presently indicated.
As discussed above, each tank assembly -12, as well as additional tank assemblies in the system, which are not shown, is substantially identical in construction except for the inclusion or omission of the electrical components for applying power.
Referring to FIG. 1, each tank assembly 10-12 includes a container or tank 14 which is adapted to hold the treating or plating liquid, as the case may be. Each tank assembly further includes a barrel 15 that is generally cylindrical and includes an outer cylindrical wall 16 and annular flat radial end Walls 17 (FIGS. 6, 7). The barrel 15 is made of plastic material such as polypropylene and the walls l6, 17 are formed with holes 18 to permit the ready passage of liquid therethrough.
Referring to FIGS. 2-5, each barrel is rotatably supported in its respective tank by an arrangement which includes spaced pairs of levers 20 that are pivoted alongside the ends of the barrel on shafts 21 rotatably mounted on brackets 22 intermediate the ends of the levers 20. Opposed levers 20 rotatably support rubber faced drive rollers 23 at one end and idler rollers 24 at the other, the drive and idler rollers on each lever 20 engaging the drum at circumferentially spaced points. The drive rollers 23 are driven by sprockets 24 on the shafts 25 of the drive rollers 23 which extend between opposed levers 20. An endless chain 26 is trained so that the drive rollers are driven simultaneously. Another sprocket 27 on one of the shafts 25 is driven by a motor M mounted on an extension 28 of the lever arm 20a so that the motor M is exteriorly of the tank in order to avoid contamination of the tank from liquid and other matter as the motor operates. Each arm 20 is adapted to engage an adjustable stop 30 on the tank.
Referring to FIGS. 6 and 7, the barrel 15, as hereto fore described, comprises cylindrical outer wall 16 and spaced radial walls 17 of plastic material such as polypropylene each of which is provided with a plurality of openings 18 therethrough. The walls are welded to one another to form a unitary structure. Baffles 31 also made of plastic material extend transversely between the spaced radial walls 17. The outermost portions of the baffles 31 are provided with holes 32 therethrough to minimize the tendency for liquid to collect and be trapped so that the liquid will not be transferred from one tank to the other during rotation of the barrel thereby obviating contamination of the liquid of one tank with that of the other. In addition, an annular member 33 is mounted at the juncture of the inner surfaces of the wall 17 and wall 18. These walls 33 are also made of plastic material. Walls 33 include inner annular surfaces 34 that taper radially inwardly away from the center of the drum and function to keep the parts from lodging between the chute and the walls of the barrel.
Further, each barrel is provided with axially extending portions 36 along the inner periphery defining the openings and an annular bead 36a is provided on the outer surface thereof to cause liquid draining along the inner surface of the radial walls 17 to be directed downwardly toward the liquid in the tank. An annular bead 36b is provided on the outer surface of radial walls 17 adjacent the next successive tank to prevent liquid on said outer surface from passing downwardly onto the electrical connections below.
Each barrel includes a plurality of baffles 31 that extend at an acute angle A with respect to the inner surface of wall 16, the angle A ranging between degrees and 55 degrees, and being preferably Where electrical power is required to be applied to the liquid in order to perform a plating function, a metal plate 37 is provided on preferably all the baffles so that as the barrel rotates, at least three metal plates 37 are within the liquid at all times. Each baffle plate 37 comprises electrically conductive plate such as titanium or the like which includes a flange 38 engaging the inner periphery of each baffle. Each plate 37 is positioned in a recess 39 in the baffle 31 so that the surface of plate 37 is flush with the exposed surface of baffle 31. Adjacent pairs of bafiles 37 are electrically interconnected by arcuate metal portions 41 and radial copper members 42 extend, covered by a layer of plastic 42a (FIG. 18), to brackets 4212 which are electrically connected thereto and extend axially to an external collector ring 43 through which an electrical or cathode connection is made to the plating solution. An electrical connection is made to the ring or bus bar 43 by a spring loaded brush member 44 which engages the bus bar 43. As shown in FIGS. 6 and 15, brush 44 is mounted on the ends of arms 45 which are in turn pivoted to arms 46, 47. The arms 46 are pivoted to a lever 47 that is maintained in adjustable angular position on the tank by a turnbuckle 48. A spring 49 extends between the pivots of the arms 45, 46 to one another to yieldingly urge the brush member 44 against the outer periphery of the bus bar 43. In this manner, the brush member 44 is maintained in contact with the bus bar 43but is spaced vertically above the tank to minimize any tendency of the liquid to contact the electrical parts. Electrical current is supplied to the brush 44.
Referring to FIG. 2, the anode for plating is provided by an anode retainer in the form of a helical coil spring 50 in which the anode balls 51 are placed. A bracket 52 holds spring 50in an arcuate configuration. A stop 52a on bracket 52 closes one end of the spring 50 and engages transverse bars 53 in the tank while a bracket arm 54 hooks over an electrical bar 55 for providing the other electrical lead as needed. In this manner, a large anode area is provided in close proximity to the periphery of the barrel. A handle 56 on bracket 50 facilitates removal and replacement.
Referring to FIGS. 8 and 9, each chute 13 comprises sections or portions 60, 61 pivoted to one another. Portion forms a greater angle with the horizontal than portion 61. The chute 13 further flares from a wide transverse section 62 adjacent the upper end within the tank to a narrow section 63 at the adjacent tank to which the parts are fed (FIG. 9). In addition, the chute includes flared portions 64 at its upper end within the tank as shown in FIG. 9 which extend upwardly and forwardly to assist in collecting the parts and directing them downwardly during the transfer when the barrel rotation is reversed.
The chute section 60 includes a pivoted portion 65 that has V-shaped drain slots 66 therein. Chute portion 65 is normally positioned in the broken line position exposing opening 66a so that parts will be returned to the barrel and be prevented from passing to the adjacent barrel when the barrel is rotated in the normal running direction. A secondary wall or scoope 66a is provided beneath slots 66 and tapers downwardly and inwardly to guide the liquid passing through slots 66 to the interior of barrel 15. The exterior or lower surface of chutes 13 is coated with a plastisol which functions to reduce noise while the upper surface is uncoated to facilitate movement of the articles being treated. The section is pivotable by a linkage including a cylinder 67 which acts through a lever 68 fixed to chute portion 65.
Where electrical current is not supplied to the tank assembly, each chute 13 is supported by a bracket 600 on the tank as shown in FIGS. 1a and 8. Where electrical current is supplied to the tank assembly, spaced brackets 60d and 602 are utilized in order to accommodate the electrical bus bar 43.
A curtain 60f of resilient plastic material is fixed at its upper end to the chute and extends downwardly into contact with the chute. The curtain 60f has vertical reinforcing ribs 60g which provide sufficient force to prevent articles being treated from bouncing out of the chute during normal rotation but insufficient to prevent the parts from moving down the chute during transfer. To prevent the articles from inadvertently bouncing out of the chute during transfer an arcuate cover 60h is mounted on the chute.
Where the parts are only to be subjected to a liquid treatment for a short period of time less than that to which the parts are treated in other tanks of the system, the modified tank assembly shown in FIGS. -12 may be used which is substantially identical to other tank assemblies except that wherein a pump 70 exteriorly of the tank 14 functions through pipes 71, 72 to feed the liquid for any prescribed period to both ends of transverse or axial pipe 73 provided with nozzles 74 which direct the liquid downwardly onto the parts. The functioning of the pump 70 may be timed to any lesser time less than the total time that the parts are in the drum. In this form, the liquid level in the tank is below the lower end of the barrel.
Where the parts being treated are intricate or very small, as in the case of small screws, in order to prevent the parts from collecting in any corner and the like, provision is made for vibrating the barrel when the barrel is rotated to deliver the parts to the next drum. As shown in FIGS. 13 and 14, this includes a spring arm 75 pivoted to the tank at one end and having rollers 76 frictionally engaging the periphery of the barrel. A vibrator 77 is provided on the arm and vibrates during this rotation of the barrel to vibrate the drum.
Operation In operation, conveyor 1 1 is actuated to feed articles to metering hopper 12. The metering hopper in turn periodically feeds a batch of articles to the first tank assembly 13. The tank assembly is then rotated for a predetermined period of time in one direction to treat the articles and then the rotation is reversed to elevate and feed the articles to the next successive tank assembly 14. The tank assembly 14 then rotates to treat the articles. After tank assembly 13 is delivering the articles to tank assembly 14, a new batch of articles is delivered to the tank assembly 13. In this fashion after a predetermined interval of time corresponding to the number of tank assemblies, each tank assembly is either treating articles or delivering articles to the next successive tank assembly.
The number of tank assemblies for any particular operation, that is any particular treatment, depends upon the amount of time required for that treatment. Thus, a tank assembly is provided for the shortest needed treatment. Then if there is another treatment that requires a greater length of time, that particular treatment utilizes two or more tank assemblies so that a portion of the treatment occurs during one cycle of the tank and another portion of the treatment occurs in the other tanks.
The operation of the control circuitry is more completely described in the aforementioned application Ser. No. 89,409 but may be briefly summarized as follows: A forward master timer and a reverse master timer are associated with tank assembly 13 and control respectively the forward and reverse rotation of the barrel of tank assembly 13 (the first barrel). A timer is associated with the barrel of each subsequent tank assembly and is electrically interlocked with the barrels of the immediately preceding and succeeding tank assemblies. The forward master timer controls the operation of the first barrel in the forward direction for a preselected forward cycle time after which the reverse master timer controls the operation of the barrel in reverse for a preselected reverse cycle time. Such a forward-reverse cycle is automatically repeated for each batch of articles. As soon as the first barrel goes into reverse, the timer for the barrel of tank assembly 14 (the second barrel) is initiated through an electrical interlock which runs the second barrel forward for a preselected time and then in reverse. (When the second barrel goes into reverse, it starts the timer for the barrel of tank assembly 15. This same interlocking arrangement is repeated between succeeding barrels). The combined forward and reverse cycle times of each barrel are identical. Because the forward cycle times of each barrel subsequent to the first are only approximately equal, the reverse cycle time compensates for the difierences between them since a barrel continues to run in reverse until its forward cycle is initiated by the preceding barrel going into reverse. Thus, if the forward cycle time of the second barrel is greater than the forward cycle time of the third barrel, the reverse cycle time of the third barrel is correspondingly greater than the reverse cycle time of the second barrel. The cycle times are so adjusted that the reverse cycle of the barrel having the shortest reverse cycle of all is sufficiently long to discharge the batch of articles therefrom. With this background the detailed operation of the control circuitry is now described.
During normal cleaning or plating, the barrel of each drum rotates in a clockwise direction as viewed in FIG. 6 to cause a tumbling and agitation of the parts. During this operation, the pivoted portion 65 is in the down or broken line position (FIG. 8). Any parts that may inadvertently be delivered to the chute 60 are returned back through the opening in the chute to the tank by the pivoted portion 65. Further, any liquid delivered to the chute 60 inadvertently will be directed through the opening provided by the downward position of the portion 65 away from the chute to the interior of the tank.
The annular beads 36a function to minimize any tendency of the liquid on the interior surfaces on the wall 17 to pass out of the openings at the center thereof. Further, the annular bead 36b prevents liquid from contacting the bus bar.
In the barrels where electrical circuit is required, the desired current is provided by the plates 37. The arrangement of the plates and associated conductive plates at 41, 42 recessed in corresponding grooves provides for a smooth surface on the interior of the barrel as well as on the baffles 31. The tapered surface 34 prevents parts from collecting at the comers and thereby minimizes the tendency of any parts being lodged between the chute and the barrel. The openings 39 in the baffles 31 also facilitate the elimination of liquid collection. Curtain 60f prevents any parts from bouncing off the chute and out of the barrel.
When each barrel is reversed, the baffles 31 function to elevate the parts and deliver them to the upper end of the chute. Since the upper end of each chute is flared as at 64, the delivery of the parts is facilitated. During the discharge, the pivoted portion 65 is in the upper or solid line position shown in FIG. 8, to guide the parts to the next barrel. Slots 66 permit liquid to drain through the slots to the secondary scoop 66a back into the tank so that liquid is not carried over. The coating of the underside of the chute sections minimizes the noise incident to transfer of the parts between tank assemblies.
The use of the anode holders provides anodes in close conformity to the barrel and, in turn, the parts and facilitates the replacement of the anodes. The novel drive mechanism assures proper drive without exposing the motor to the liquid contents of the tank.
By making the entire barrel of plastic, a sturdy, lightweight, long-lived construction is achieved.
It can thus be seen that a system has been provided wherein substantially identical assemblies, with appropriate modifications, are used for each of the successive stations of the system.
conventional power (1 volts, 60 cycles) is supplied to the control circuitry by lines 100 and 102. The operating mode is rendered either automtic or manual by means of selector switches 104, 104a, 104b, 1046 and is hereinafter described with reference to the automatic mode. In order to initiate operation, start switch 106 is depressed to thereby latch a relay 107 in the usual manner. The actuation of relay 107 allows power to be supplied to the rest of the control circuitry through contacts 108 and 110. Contacts 112 are provided in series with contacts 108 to disable the control circuitry should one of the barrel motors become overloaded.
A relay 114 operates drive motor 42 of conveyor 11 until contacts 116 are opened by level sensing element 41 to indicate that hopper 12 is full. Next, contacts 120 of sensing element 41 close to thereby latch a relay 121. The actuation of relay 121 closes contacts 122 so that power is supplied through normally closed contacts 124 to start a forward master timer 126.
Forward master timer 126 opens and closes a plurality of contacts 128, 130, 132, 134 and 136 in timed relationship. Normally open contacts 128 and 130 close immediately upon initiation of timer 126. Normally closed contacts 132 and 136 open, and normally open contacts 134 close when timer 126 completes itss timing cycle. After timer 126 times out, it cannot be recycled until it is reset by removing the supply current to it.
The closure of contacts 128 actuates a timing relay 138 which in turn operates a solenoid valve 140 through contacs 141 for a time interval sufficient to discharge the first batch of articles from hopper 12 into barrel 46 of tank assembly 13 by means of the arrangement previously described. The closure of contacts picks up a relay 142 which starts motor 52 of the first barrel (the first motor) in the forward direction.
The first barrel continues to run forward until the opening of contacts 136 terminates the forward cycle of timer 126. Concurrently, contacts 132 open to turn off the first motor, and contacts 134 close to start a dwell timer 144 and to energize a relay 150. Relay resets timer 174 of the second barrel through contacts 149. After the dwell of timer 144, which affords the first motor sufficient time to come to a stop, contacts 146 and 148 operate to respectively release relay 150 and to start a reverse master timer 151.
Reverse master timer 151 is similar to forward master timer 126 in that it controls a plurality of timed contacts 152, 154, 156, 158 and 160. Normally open contacts 152, 154 close immediately upon the initiation of timer 151. Normally closed contacts 156 and 158 open and normally open contacts 160 close when timer 151 times out.
The closures of contacts 152 and 154 energize relays 162 and 164. Relay 162 starts the first barrel in reverse while relay 164 resets forward master timer 126 by means of contacts 124. (The feed to timer 151 is maintained through contacts 152 with contacts 166 being provided to prevent feedback to contacts 134 and timer 144.)
The first barrel continues in reverse until the opening of contacts 156 terminates the reverse cycle of timer 151. The concurrent opening of contacts 158 turns off the first motor, and closure of contacts 160 starts a dwell timer 168 which by opening contacts 170 after the dwell, resets timer 151 and starts the next forward cycle of the first barrel by releasing relay 164 to close contacts 124.
The energization of relay 162 also closes contacts 172 to thereby both initiate timer 174 and start motor 52 of the second barrel (the second motor) in the forward direction so that the second barrel can receive the articles being discharged from the reverse-running first barrel. Timer 174 controls a plurality of timed contacts 176, 178, and 182, while the forward rotation of the second motor is controlled by a relay 184. Contacts 176 close concurrently with the start of timer 174 while contacts 178, 180 and 182 are actuated when timer 174 times out Contacts 176 maintain power to timer 174 after contacts 172 drop out, and the second barrel continues to run forward until the opening of contacts 178 tenninates the cycle of timer 174. Simultaneous with the cycle termination, contacts 180 open to turn off the second motor, and contacts 182 close to pick up a dwell timer 186. After the dwell of timer 186, which affords the second motor sufficient time to come to rest, contacts 188 close to pick up relay 190 which runs the second motor in reverse so that it can discharge its articles. The second barrel continues in reverse until the first barrel completes its next forward cycle. Relay 194 controls contacts (not shown) which are interlocked with the control circuitry for the third barrel.
Thus, there has been described control circuitry for operating the first two barrels of the plating apparatus. The forward and reverse master timers establish the operating cycle of the first barrel with each of the succeeding barrels in the apparatus being slaved to its preceding barrel. The portion of FIG. 17 below line AA is duplicated for each barrel subsequent to the second barrel, with the electrical interlocks being arranged in similar fashion with the immediately preceding and succeeding barrels. The repetitive fowardreverse cycles of the first barrel sequentially propagate through the entire apparatus so that eventually each barrel is running either forward to receive and process articles or reverse to discharge articles.
I claim:
1. The method of cleaning and plating articles which comprises providing a plurality of separate substantially identical containers adapted to contain liquid treating material,
providing a barrel in partially submerged relation to the liquid in each said container,
supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in the liquid in its respective container, each said barrel having both ends open and having a plurality of baffles on the inner periphery thereof,
rotating each barrel for a predetermined interval of time individual to said barrel in one direction such that the baffles agitate the articles,
thereafter rotating each said barrel in the opposite direction to cause said baffles to elevate the articles and permit them to fall solely by gravity freely downwardly,
and providing a fixed guide path from the interior of one said barrel to the interior of a successive barrel for receiving the articles falling by gravity and thereby guiding the articles as they move solely by gravity during the rotation of said barrel in said opposite direction into the succeeding barrel.
2. The method set forth in claim 1 including the step of controlling the rotation of a succeeding barrel such that the succeeding barrel is rotated in one direction when the articles are transferred thereto from the preceding barrel.
3. The method set forth in claim 1 including the step of controlling the operation of said first-mentioned barrel such that rotation thereof in the other direction for transfer of the articles is prevented unless the succeeding barrel has transferred the articles therefrom to the next succeeding barrel.
4. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treatment material,
a barrel adapted to be partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,
means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
said bafiles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direc- 10 tion, said baffles elevate the articles and then cause them to drop,
the inner edge of the baffles being spaced from the edge of the opening in the end walls,
and chute means extending from the interior of one said barrel adjacent one end wall through the other end Wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel,
means for mounting said chute means in fixed relationship independently of said barrels, each said chute means comprising a first portion and a second portion,
said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel,
the inclination of said portions of said chute being such that said articles are guided from one said barrel to the'succeeding barrel solely by gravity.
5. In an apparatus for cleaning and plating articles, the combination comprising a barrel adapted to be at least partially submerged in liquid,
said barrel having a longitudinal axis,
means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid,
said barrel being .open at both ends thereof adjacent the longitudinal axis,
said barrel having a plurality of baffles on the inner periphery thereof,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
and means for vibrating said barrel during rotation thereof,
said last-mentioned means comprising a member movably mounted exteriorly of said barrel and adapted to frictionally engage said barrel and a vibrator on said member.
6. The combination set forth in claim 5 wherein said member is elastic.
7. The combination set forth in claim 5 wherein said member comprises a spring member.
8. The combination set forth in claim 5 including anti-friction means between said member and said barrel.
9. The combination set forth in claim 8 wherein said anti-friction means comprises a roller engaging the periphery of said barrel.
10. In an apparatus for cleaning and plating articles, the combination comprising a container adapted to contain liquid treating material,
a barrel adapted to be at least partially submerged in liquid in each said container,
said barrel having a longitudinal axis,
means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
said barrel being open at both ends thereof adjacent the longitudinal axis,
said barrel having a plurality of baffles on the inner periphery thereof,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
and chute means extending from the interior of one said barrel to the interior of the other to guide the articles dropped by the baffles to the succeeding barrel,
said means for supporting said barrel comprises spaced pairs of levers,
each said lever being pivoted at a point on said container intermediate the opening and the periphery of said drum,
anti-friction means on the ends of each said lever engaging the periphery of the drum at spaced points on the drum,
and means for driving at least one of said anti-friction means of each said lever.
11. The combination set forth in claim wherein said last-mentioned means comprises a motor mounted on one of said levers beyond the confines of said tank and means extending between said motor and one of said anti-friction means.
12. The combination set forth in claim 10 wherein said drive means includes endless means extending between said driven rollers,
and idler roller means engaging both reaches of said endless means.
13. The combination set forth in claim 12 wherein said idler roller means comprises a lever pivoted intermediate its ends and idler pulleys engaging said reaches of said endless means.
14. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treating material,
a barrel adapted to be at least partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,
means for supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
and chute means extending from the interior of one said barrel to the interior of the other to guide articles dropped by the baffles to the succeeding barrel,
each said chute including a portion thereof adjacent said openings which is pivotal out of the plane of said chute during normal operation to permit parts to be directed back into the barrel.
15. The combination set forth in claim 14 wherein 16. The combination set forth in claim 15 including a fixed secondary scoop beneath said openings for directing liquid back into said barrel.
'17. The combination set forth in claim 16 wherein said openings are generally V-shaped and tapered in the direction of travel of the parts along said chute.
18. The combination set forth in claim 14 wherein said chute has a coating on the exterior surface thereof serving to deaden the noise of parts falling thereon.
19. The combination set forth in claim 18 wherein the upper surface of said chute comprises uncoated metal.
20. The combination set forth in claim 14 wherein the upper end of said chute flares outwardly within said barrel in the direction of travel of said parts when they are discharged to a dimension greater than the diameter of said openings.
21. The combination set forth in claim 14 including a flexible curtain extending downwardly within said barrel into contact with said chute for preventing articles from inadvertently passing out of said chute during normal operation.
22. In an apparatus for cleaning and plating articles,
the combination comprising a plurality of containers adapted to contain liquid treating material,
a barrel adapted to be at least partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,
means for supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel being open at both ends thereof adjacent the longitudinal axis,
each said barrel having a plurality of circumferentially spaced bafiles on the inner periphery thereof,
said baffles extending generallyradially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
chute means extending from the interior of one said barrel to the interior of a successive barrel to guide articles dropped by the baffles to the succeeding barrel, and
each said barrel comprising an outer cylindrical plastic wall,
spaced radial plastic walls extending from said openings to said outer wall.
23. In an apparatus for cleaning and plating articles,
the combination comprising a plurality of containers adapted to contain liquid treatment material,
a barrel adapted to be partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,
means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
the inner edge of the baffles being spaced from the edge of the opening in the end walls,
chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel,
means for mounting said chute means in fixed relationship independently of said barrels,
each said chute means comprising a first portion and a second portion,
said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel,
said chute having a coating on the exterior surface thereof serving to deaden the noise of articles falling thereon, the upper surface of said chute comprising uncoated metal.
24. In an apparatus for cleaning and plating articles,
the combination comprising a plurality of containers adapted to contain liquid treatment material,
a barrel adapted to be partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,
means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
the inner edge of the baffles being spaced from the edge of the opening in the end walls,
chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to tha succeeding barrel,
means for mounting said chute means in fixed relationship independently of said barrels,
each said chute means comprising a first portion and a second portion,
said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel,
a flexible curtain extending downwardly within said barrel into contact with said chute for preventing articles from inadvertently passing out of said chute during normal operation.
25. In an apparatus for cleaning and plating articles,
the combination comprising a plurality of container adapted to contain liquid treatment material,
a barrel adapted to be partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,,
means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel,
each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
the inner edge of the baffles being spaced from the edge of the opening in the end walls,
chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel,
means for mounting said chute means in fixed relationship independently of said barrels,
each said chute means comprising a first portion and a second portion,
said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel,
said chute including a portion thereof adjacent said openings which is pivotal out of the plane of said chute during transfer of articles to permit articles to be directed back into the barrel.
26. The combination set forth in claim 25 wherein 27. The combination set forth in claim 26 including a fixed secondary scoop beneath said openings for directing liquid back into said barrel.
28. The combination set forth in claim 26 wherein said openings are generally V-shaped and tapered in the direction of travel of the articles along said chute.
29. In an apparatus for cleaning and plating articles,
the combination comprising a plurality of containers adapted to contain liquid treating material,
a barrel adapted to be at least partially submerged in liquid in each said container,
each said barrel having a longitudinal axis,
means for supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container,
each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof,
said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop,
and chute means extending from the interior of one said barrel to the interior of a successive barrel to guide articles dropped by the baffles to the succeeding barrel,
each said barrel comprising an outer cylindrical plastic wall,
spaced radial plastic walls extending from said openings to said outer wall,
annularly extending surfaces on the interior surfaces ofthe radial walls adjacent the juncture of the radial walls and the outer wall diverging adjacent said openings axially outwardly from the interior of said spaced walls.
30. The combination set forth in claim 29 wherein said baffles have portions thereof adjacent said cylindrical wall with openings therethrough.
31. The combination set forth in claim 30 wherein said openings comprise holes.
32. The combination set forth in claim 29 including an annular cylindrical wall extending axially inwardly from each said opening,
means forming a bead on the outer periphery of said wall inwardly of said radial wall within said barrel for preventing liquid moving along the inner surface of said radial wall toward said opening.
33. The combination set forth in claim 29 including means mounted exteriorly of at least one said container for directing liquid from adjacent the lower portion of said container to the interior of said barrel.
34. The combination set forth in claim 33 wherein said last-mentioned means includes an axially extending pipe extending through one said opening of said barrel.
35. The combination set forth in claim 29 including nozzle means on said pipe for directing liquid angularly downwardly on parts in said barrel.
36. The combination set forth in claim 29 wherein each said chute means comprises a first portion and a second portion,
said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the successive barrel.
37. the combination set forth in claim 29 wherein said chute includes a portion thereof adjacent said openings which is pivotal out of the plane of said chute during normal operation to permit articles to be directed back into the barrel.
38. The combination set forth in claim 37 wherein said chute includes openings in said last-mentioned portion thereof within said barrel to permit liquid that 16 may fall downwardly on the chute to drain into said barrel when the parts are being delivered to the next adjacent barrel.
39. The combination set forth in claim 38 including a fixed secondary scoop beneath said openings for directing liquid back into said barrel.
40. The combination set forth in claim 38 wherein said openings are generally V-shaped and tapered in the direction of travel of the parts along said chute.
41. The combination set forth in claim 29 wherein said chute has a coating on the exterior surface thereof serving to deaden the noise of parts falling thereon.
42. The combination set forth in claim 41 wherein the upper surface of said chute comprises uncoated metal.
43. The combination set forth in claim 29 wherein the upper end of said chute flares outwardly within said barrel in the direction of travel of said articles when they are discharged to a dimension greater than the diameter of said opening.
44. The combination set forth in claim 29 including a flexible curtain extending downwardly within said barrel into contact with said chute for preventing articles from inadvertently passing out of said chute during normal operation.
45. The combination set forth in claim 29 including means for vibrating said barrel during rotation thereof.
46. The combination set forth in claim 45 wherein said last-mentioned means comprises a member movably mounted on said tank and adapted to frictionally engage said tank and a vibrator on said member.
47. The combination set forth in claim 45 wherein said member comprises a spring member.
48. The combination set forth in claim 45 including anti-friction means between said member and said barrel.
49. The combination as set forth in claim 48 wherein said anti-friction means comprises a roller engaging the periphery of said barrel.
50. The combination set forth in claim 29 wherein said means for supporting said barrel comprises spaced pairs of levers,
each said lever being pivoted at a point on said container intermediate the opening and the periphery of said drum,
anti-friction means on the ends of each said lever engaging the periphery of the drum at spaced points on the drum,
and means for driving at least one of said anti-friction means of each said lever,
51. The combination set forth in claim 50 wherein said last-mentioned means comprises a motor mounted on one of said levers beyond the confines of said barrel and means extending between said motor and one of said anti-friction means.
52. The combination set forth in claim 50 wherein said drive means includes endless means extending between said driven rollers,
and idler roller means engaging both reaches of said endless means.
53. The combination set forth in claim 52 wherein said idler roller means comprises a lever pivoted intermediate its ends and idler pulleys engaging said reaches of said endless means.

Claims (53)

1. THE METHOD OF CLEANING AND PLATING ARTICLES WHICH COMPRISES PROVIDING A PLURALITY OF SEPARATE SUBSTANTIALLY INDENTICAL CONTRAINERS ADAPTED TO CONTAIN LIQUID TREATING MATERIAL, PROVIDING A BARREL IN PARTIALLY SUBMERGED RELATION TO THE LIQUID IN EACH SAID CONTAINER, SUPPORTING EACH SAID BARREL ROTATABLY ABOUT A FIXED GENERALLY HORIZONTAL AXIS SO THAT A PORTION OF THE BARREL IS SUBMERGED IN THE LIQUID IN ITS RESPECTIVE CONTAINER, EACH SAID BARREL HAVING BOTH ENDS OPEN AND HAVING A PLURALITY OF BAFFLES ON THE INNER PERIPHERY THEREOF,
2. The method set forth in claim 1 including the step of controlling the rotation of a succeeding barrel such that the succeeding barrel is rotated in one direction when the articles are transferred thereto from the preceding barrel.
3. The method set forth in claim 1 including the step of controlling the operation of said first-mentioned barrel such that rotation thereof in the other direction for transfer of the articles is prevented unless the succeeding barrel has transferred the articles therefrom to the next succeeding barrel.
4. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treatment material, a barrel adapted to be partially submerged in liquid in each said container, each said barrel having a longitudinal axis, means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel, each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, the inner edge of the baffles being spaced from the edge of the opening in the end walls, and chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel, means for mounting said chute means in fixed relationship independently of said barrels, each said chute means comprising a first portion and a second portion, said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel, the inclination of said portions of said chute being such that said articles are guided from one said barrel to the succeeding barrel solely by gravity.
5. In an apparatus for cleaning and plating articles, the combination comprising a barrel adapted to be at least partially submerged in liquid, said barrel having a longitudinal axis, means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid, said barrel being open at both ends thereof adjacent the longitudinal axis, said barrel having a plurality of baffles on the inner periphery thereof, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, and means for vibrating said barrel during rotation thereof, said last-mentioned means comprising a member movably mounted exteriorly of said barrel and adapted to frictionally engage said barrel and a vibrator on said member.
6. The combination set forth in claim 5 wherein said member is elastic.
7. The combination set forth in claim 5 wherein said member comprises a spring member.
8. The combination set forth in claim 5 including anti-friction means between said member and said barrel.
9. The combination set forth in claim 8 wherein said anti-friction means comprises a roller engaging the periphery of said barrel.
10. In an apparatus for cleaning and plating articles, the combination comprising a container adapted to contain liquid treating material, a barrel adapted to be at least partially submerged in liquid in each said container, said barrel having a longitudinal axis, means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, said barrel being open at both ends thereof adjacent the longitudinal axis, said barrel having a plurality of baffles on the inner periphery thereof, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause thEm to drop, and chute means extending from the interior of one said barrel to the interior of the other to guide the articles dropped by the baffles to the succeeding barrel, said means for supporting said barrel comprises spaced pairs of levers, each said lever being pivoted at a point on said container intermediate the opening and the periphery of said drum, anti-friction means on the ends of each said lever engaging the periphery of the drum at spaced points on the drum, and means for driving at least one of said anti-friction means of each said lever.
11. The combination set forth in claim 10 wherein said last-mentioned means comprises a motor mounted on one of said levers beyond the confines of said tank and means extending between said motor and one of said anti-friction means.
12. The combination set forth in claim 10 wherein said drive means includes endless means extending between said driven rollers, and idler roller means engaging both reaches of said endless means.
13. The combination set forth in claim 12 wherein said idler roller means comprises a lever pivoted intermediate its ends and idler pulleys engaging said reaches of said endless means.
14. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treating material, a barrel adapted to be at least partially submerged in liquid in each said container, each said barrel having a longitudinal axis, means for supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, and chute means extending from the interior of one said barrel to the interior of the other to guide articles dropped by the baffles to the succeeding barrel, each said chute including a portion thereof adjacent said openings which is pivotal out of the plane of said chute during normal operation to permit parts to be directed back into the barrel.
15. The combination set forth in claim 14 wherein said chute includes openings in said last-mentioned portion thereof within said barrel to permit liquid that may fall downwardly on the chute to drain into said barrel when the parts are being delivered to the next adjacent barrel.
16. The combination set forth in claim 15 including a fixed secondary scoop beneath said openings for directing liquid back into said barrel.
17. The combination set forth in claim 16 wherein said openings are generally V-shaped and tapered in the direction of travel of the parts along said chute.
18. The combination set forth in claim 14 wherein said chute has a coating on the exterior surface thereof serving to deaden the noise of parts falling thereon.
19. The combination set forth in claim 18 wherein the upper surface of said chute comprises uncoated metal.
20. The combination set forth in claim 14 wherein the upper end of said chute flares outwardly within said barrel in the direction of travel of said parts when they are discharged to a dimension greater than the diameter of said openings.
21. The combination set forth in claim 14 including a flexible curtain extending downwardly within said barrel into contact with said chute for preventing articles from inadvertently passing out of said chute during normal operation.
22. In an apparatus for cleaning and plating articles, the combination comprisiNg a plurality of containers adapted to contain liquid treating material, a barrel adapted to be at least partially submerged in liquid in each said container, each said barrel having a longitudinal axis, means for supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, chute means extending from the interior of one said barrel to the interior of a successive barrel to guide articles dropped by the baffles to the succeeding barrel, and each said barrel comprising an outer cylindrical plastic wall, spaced radial plastic walls extending from said openings to said outer wall.
23. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treatment material, a barrel adapted to be partially submerged in liquid in each said container, each said barrel having a longitudinal axis, means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel, each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, the inner edge of the baffles being spaced from the edge of the opening in the end walls, chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel, means for mounting said chute means in fixed relationship independently of said barrels, each said chute means comprising a first portion and a second portion, said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel, said chute having a coating on the exterior surface thereof serving to deaden the noise of articles falling thereon, the upper surface of said chute comprising uncoated metal.
24. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treatment material, a barrel adapted to be partially submerged in liquid in each said container, each said barrel having a longitudinal axis, means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel, each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, the inner edge of the baffles being spaced from the edge of the opening in the end walls, chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to tha succeeding barrel, means for mounting said chute means in fixed relationship independently of said barrels, each said chute means comprising a first portion and a second portion, said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel, a flexible curtain extending downwardly within said barrel into contact with said chute for preventing articles from inadvertently passing out of said chute during normal operation.
25. In an apparatus for cleaning and plating articles, the combination comprising a plurality of container adapted to contain liquid treatment material, a barrel adapted to be partially submerged in liquid in each said container, each said barrel having a longitudinal axis,, means for supporting said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel having end walls, each said end wall having an opening therethrough extending along the longitudinal axis of said barrel, each said barrel having a plurality of baffles on the inner periphery thereof extending axially between the barrels, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, the inner edge of the baffles being spaced from the edge of the opening in the end walls, chute means extending from the interior of one said barrel adjacent one end wall through the other end wall to the interior of the succeeding barrel such as to guide the articles dropped by the baffles by gravity to the succeeding barrel, means for mounting said chute means in fixed relationship independently of said barrels, each said chute means comprising a first portion and a second portion, said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the succeeding barrel, said chute including a portion thereof adjacent said openings which is pivotal out of the plane of said chute during transfer of articles to permit articles to be directed back into the barrel.
26. The combination set forth in claim 25 wherein said chute includes openings through said last-mentioned portion thereof within said barrel to permit liquid that may fall downwardly on the chute to drain into said barrel when the articles are being delivered out of said barrel.
27. The combination set forth in claim 26 including a fixed secondary scoop beneath said openings for directing liquid back into said barrel.
28. The combination set forth in claim 26 wherein said openings are generally V-shaped and tapered in the direction of travel of the articles along said chute.
29. In an apparatus for cleaning and plating articles, the combination comprising a plurality of containers adapted to contain liquid treating material, a barrel adapted to be at least partially submerged in liquid in each said container, each said barrel having a longitudinal axis, means for supporting each said barrel rotatably about a fixed generally horizontal axis so that a portion of the barrel is submerged in liquid in said container when liquid is in the container, each said barrel being open at both ends thereof adjacent the longitudinal axis, each said barrel having a plurality of circumferentially spaced baffles on the inner periphery thereof, said baffles extending generally radially inwardly and forming an acute angle with the inner periphery of the barrel such that when the barrel is rotated in one direction, said baffles agitate the articles, and when said barrel is rotated in the opposite direction, said baffles elevate the articles and then cause them to drop, and chute means extending from the interior of one said barrel to the interior of a successive barrel to guide articles dropped by the baffles to the succeeding barrel, each said barrel comprising an outer cylindrical plastic wall, spaced radial plastic walls extending from said openings to said outer wall, annularly extending surfaces on the interior surfaces of the radial walls adjacent the juncture of the radial walls and the outer wall diverging adjacent said openings axially outwardly from the interior of said spaced walls.
30. The combination set forth in claim 29 wherein said baffles have portions thereof adjacent said cylindrical wall with openings therethrough.
31. The combination set forth in claim 30 wherein said openings comprise holes.
32. The combination set forth in claim 29 including an annular cylindrical wall extending axially inwardly from each said opening, means forming a bead on the outer periphery of said wall inwardly of said radial wall within said barrel for preventing liquid moving along the inner surface of said radial wall toward said opening.
33. The combination set forth in claim 29 including means mounted exteriorly of at least one said container for directing liquid from adjacent the lower portion of said container to the interior of said barrel.
34. The combination set forth in claim 33 wherein said last-mentioned means includes an axially extending pipe extending through one said opening of said barrel.
35. The combination set forth in claim 29 including nozzle means on said pipe for directing liquid angularly downwardly on parts in said barrel.
36. The combination set forth in claim 29 wherein each said chute means comprises a first portion and a second portion, said portions forming progressively decreasing angles with the horizontal as the chute extends from one said barrel to the successive barrel.
37. the combination set forth in claim 29 wherein said chute includes a portion thereof adjacent said openings which is pivotal out of the plane of said chute during normal operation to permit articles to be directed back into the barrel.
38. The combination set forth in claim 37 wherein said chute includes openings in said last-mentioned portion thereof within said barrel to permit liquid that may fall downwardly on the chute to drain into said barrel when the parts are being delivered to the next adjacent barrel.
39. The combination set forth in claim 38 including a fixed secondary scoop beneath said openings for directing liquid back into said barrel.
40. The combination set forth in claim 38 wherein said openings are generally V-shaped and tapered in the direction of travel of the parts along said chute.
41. The combination set forth in claim 29 wherein said chute has a coating on the exterior surface thereof serving to deaden the noise of parts falling thereon.
42. The combination set forth in claim 41 wherein the upper surface of said chute comprises uncoated metal.
43. The combination set forth in claim 29 wherein the upper end of said chute flares outwardly within said barrel in the direction of travel of said articles when they are discharged to a dimension greater than the diameter of said opening.
44. The combination set forth in claim 29 including a flexible curtain extending downwardly within said barrel into contact with said chute for prevenTing articles from inadvertently passing out of said chute during normal operation.
45. The combination set forth in claim 29 including means for vibrating said barrel during rotation thereof.
46. The combination set forth in claim 45 wherein said last-mentioned means comprises a member movably mounted on said tank and adapted to frictionally engage said tank and a vibrator on said member.
47. The combination set forth in claim 45 wherein said member comprises a spring member.
48. The combination set forth in claim 45 including anti-friction means between said member and said barrel.
49. The combination as set forth in claim 48 wherein said anti-friction means comprises a roller engaging the periphery of said barrel.
50. The combination set forth in claim 29 wherein said means for supporting said barrel comprises spaced pairs of levers, each said lever being pivoted at a point on said container intermediate the opening and the periphery of said drum, anti-friction means on the ends of each said lever engaging the periphery of the drum at spaced points on the drum, and means for driving at least one of said anti-friction means of each said lever,
51. The combination set forth in claim 50 wherein said last-mentioned means comprises a motor mounted on one of said levers beyond the confines of said barrel and means extending between said motor and one of said anti-friction means.
52. The combination set forth in claim 50 wherein said drive means includes endless means extending between said driven rollers, and idler roller means engaging both reaches of said endless means.
53. The combination set forth in claim 52 wherein said idler roller means comprises a lever pivoted intermediate its ends and idler pulleys engaging said reaches of said endless means.
US392479A 1972-05-10 1973-08-29 Method and apparatus for cleaning and plating articles within a plurality of rotating barrels Expired - Lifetime US3926666A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4209344A (en) * 1977-05-16 1980-06-24 Monsanto Company Delabeling hollow articles
US4537669A (en) * 1984-04-06 1985-08-27 Mcinnes Robert Apparatus for cleaning, plating and/or coating articles
US4702777A (en) * 1986-05-27 1987-10-27 Kuhl Henry Y Method and apparatus for high capacity washing, sanitizing and drying of stacks of flats
US5755948A (en) * 1997-01-23 1998-05-26 Hardwood Line Manufacturing Co. Electroplating system and process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1835219A (en) * 1929-05-27 1931-12-08 Robert C Hopkins Pickling machine
US3153624A (en) * 1962-12-12 1964-10-20 Udylite Corp Electroplating barrel
US3442783A (en) * 1966-02-10 1969-05-06 Hubbard Hall Chem Co The Electroplating barrel
US3693639A (en) * 1969-10-27 1972-09-26 Hockley Chemical Co Ltd Apparatus for treating articles with liquid treatment media
US3705848A (en) * 1970-07-22 1972-12-12 Alexandr Lazarevich Vishnitsky Apparatus for electrochemical burring and blunting sharp edges of current-conducting articles

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1835219A (en) * 1929-05-27 1931-12-08 Robert C Hopkins Pickling machine
US3153624A (en) * 1962-12-12 1964-10-20 Udylite Corp Electroplating barrel
US3442783A (en) * 1966-02-10 1969-05-06 Hubbard Hall Chem Co The Electroplating barrel
US3693639A (en) * 1969-10-27 1972-09-26 Hockley Chemical Co Ltd Apparatus for treating articles with liquid treatment media
US3705848A (en) * 1970-07-22 1972-12-12 Alexandr Lazarevich Vishnitsky Apparatus for electrochemical burring and blunting sharp edges of current-conducting articles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4209344A (en) * 1977-05-16 1980-06-24 Monsanto Company Delabeling hollow articles
US4537669A (en) * 1984-04-06 1985-08-27 Mcinnes Robert Apparatus for cleaning, plating and/or coating articles
US4702777A (en) * 1986-05-27 1987-10-27 Kuhl Henry Y Method and apparatus for high capacity washing, sanitizing and drying of stacks of flats
US5755948A (en) * 1997-01-23 1998-05-26 Hardwood Line Manufacturing Co. Electroplating system and process

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