Prior art 4: Japanese Patent Application Publication 183974/1991.
Embodiment
Describe the mode of the present invention of implementing below in detail.
Fig. 1 represent a kind of example according to the structure of the checkout facility that is used for circuit board of the present invention and check the sectional view of object circuit board, Fig. 2 is the sectional view with the part of the checkout facility that is used for circuit board shown in the schedule of proportion diagrammatic sketch 1 that amplifies.
This checkout facility (hereinafter being also referred to as " first checkout facility ") 10 is used for carrying out the conduction inspection of circuit board by the resistance of measuring between the electrode in circuit board.In this checkout facility, epipleural extruder member 30 and lower side panel extruder member 50 are set mutually vertically oppositely, the epipleural extruder member is set at the upside of checking object circuit board (wanting checked circuit board) 1, and on its front surface (lower surface of Fig. 1), has anisotropic conductive plate 33, the lower side panel extruder member is set on the downside of wanting checked circuit board 1, and has anisotropic conductive plate 53 on its front surface (upper surface among Fig. 1).
Wanting in the checked circuit board 1 in the present embodiment wants the checked lateral electrode 2 that goes up to be formed on its upper surface, checked downside electrode 3 to be formed on its lower surface.These want checked downside electrode 3 and them to want the checked lateral electrode 2 that goes up to be electrically connected accordingly.
Want the example of checked circuit board 1 to comprise having for example printed circuit board (PCB) of flexible circuit board.
Want the required degree of flexibility of checked circuit board 1 as follows.
When wanting checked circuit board 1 flatly to be arranged on the following time of state that its two ends are being supported with the interval of 10cm, as shown in Figure 3, the distortion of wanting checked circuit board 1 that its pressurization is caused by the pressure of the 50kgf of top preferably is to want 0.04% of the width b of checked circuit board 1 at least.
Epipleural extruder member 30 is provided on the front surface (lower surface of Fig. 1) of upside base plate 21, upside base plate 21 is being supported by the upsides support 22 that a plurality of (being 4 among Fig. 1) embeds in the flat tabular upside support insert plate 23, described upside supports insert plate for example by the lamination (trade (brand) name: " SUMILITE " of the phenolic resins that contains the fine rule fabric, SUMITOMOBAKELITE Co., Ltd. product) constitute, described upside supports from upside support insert plate 23 and vertically extends.
In an illustrated embodiment, in the rear surface of upside base plate 21 (upper surface of Fig. 1), forming the position of back with the upside strong point 21A that is illustrated, be formed with the engaging groove (not shown), each engaging groove has with upside and supports the internal diameter that the external diameter of 22 end 22B cooperates.The bonding part that upside supports 22 end 22B be inserted in these engaging grooves and and their engage, so as on upside base plate 21, forming upside strong point 21A by upside support 22.
Lower side panel extruder member 50 is provided on the front surface (upper surface of Fig. 1) of downside base plate 25, downside base plate 25 is being supported by the downsides support 26 that a plurality of (being 3 among Fig. 1) embeds in the flat tabular downside support insert plate 27, described downside supports insert plate for example by the lamination (trade (brand) name: " SUMILITE " of the phenolic resins that contains the fine rule fabric, SUMITOMOBAKELITE Co., Ltd. product) constitute, described downside supports from downside support insert plate 27 and vertically extends.
In an illustrated embodiment, on the front surface of downside base plate 25, in being provided with the whole zone of a plurality of inspection pins 56, being formed with is the projection 25A (Figure 10) of rectangle basically.In rear surface (lower surface of Fig. 1) corresponding to the projection 25A of downside base plate 25, in the position that should form the downside strong point 25B that the back will illustrate, be formed with engaging groove, each engaging groove has with downside and supports the internal diameter that the external diameter of 26 end 26B cooperates.The bonding part that downside supports 26 end 26B be inserted in these engaging grooves and and their engage, so as on downside base plate 25, forming downside strong point 25B by downside support 26.
Additional disclosure, the engaging groove in upside base plate 21 and downside base plate 25 not necessarily can not form engaging groove yet on each base plate.
The upside strong point 21A relevant with epipleural extruder member 30 and and the downside strong point 25B that are correlated with of lower side panel extruder member 50 be set at when the time in different position along (hereinafter being also referred to as " specific projection plane ") on the plane of the thickness direction projection of epipleural extruder member 30 and lower side panel extruder member 50 from top (from the top of Fig. 1) first checkout facility 10.
Upside strong point 21A and downside strong point 25B preferably respectively on upside base plate 21 and downside base plate 25 form with grid be formed, shown in the embodiment as described.
Specifically, upside strong point 21A and downside strong point 25B are set on the specific projection plane M1 in mode shown in Figure 4, in the rectangle upside unit area R1 that divides by 4 adjacent upside strong point 21A, in the position that two diagonal intersect, 1 downside strong point 25B only is set, in the rectangle downside unit area R2 that is divided by 4 adjacent downside strong point 25B, the position in that two diagonal intersect only is provided with 1 upside strong point 21A.In Fig. 4, upside strong point 21A and downside strong point 25B are represented by black circle and white circle respectively, and surround a upside unit area R1 and a downside unit area R2 respectively by the long and short dotted line that replaces.
In this checkout facility, the gap between gap between the upside strong point 21A adjacent one another are and downside strong point 25B adjacent one another are preferably is respectively 10-100mm, more preferably is 12-70mm, particularly preferably is 15-50mm.
Have those flexible plates and be used as upside base plate 21 and downside base plate 25.
The required degree of flexibility of upside base plate 21 and downside base plate 25 (hereinafter being also referred to as " specific base plate ") is as follows.
When specific base plate by flatly be arranged on its two ends with the interval of 10cm supported following time of state (referring to Fig. 3), the distortion of the specific base that its pressurization is caused by pressure from top 50kgf preferably be at least this specific base width 0.02%, and preferably, even when its during by the exert pressure of the 50kgf of top, it neither ruptures, also permanent deformation not.
More particularly, as the material of upside base plate 21 and downside base plate 25, use a kind ofly to have at least 1 * 10
10The insulating material of the resistivity of Ω .cm, the resin material that for example has high mechanical strength, polyimide resin for example, mylar, polyamide, phenolic resins, polyacetal resin, poly-(butylene terephthalate) resin, poly-(ethene terephthalate) resin, the syndiotactic polystyrene resin, poly-(penylene sulfide) resin, poly-(ether ethyl ketone) resin, fluorocarbon resin, poly-(ether nitrile) resin, poly-(ether sulfone) resin, polyacrylate resin or polyamide-imide resin, the synthetic resin material that glass fibre is strengthened, the epoxy resin strengthened of glass fibre for example, the mylar that glass fibre is strengthened, the polyimide resin that glass fibre is strengthened, the phenolic resins that glass fibre is strengthened, or the fluorocarbon resin of glass fibre reinforcement, the synthetic resin that carbon fiber is strengthened, the epoxy resin strengthened of carbon fiber for example, the mylar that carbon fiber is strengthened, the polyimide resin that carbon fiber is strengthened, the phenolic resins that carbon fiber is strengthened, or the fluorocarbon resin strengthened of carbon fiber, by at epoxy resin, fill for example silicon dioxide of inorganic material in phenolic resins or its analog, aluminium oxide or boron nitride and the synthetic resin material that obtains are perhaps by at epoxy resin, the synthetic resin material that contains reticulated in phenolic resins or its analog and obtain.Also can use the hard board material that forms by stacked a plurality of plates that constitute by any material in these material of measuring and monitoring the growth of standing timber.
The thickness of each of upside base plate 21 and downside base plate 25 is selected suitably according to the kind of the material that constitutes described base plate.But, for example can be 1-10mm.
In an illustrated embodiment, " thickness of downside base plate 25 " refers to the thickness of the part that forms projection 25A place.The protrusion height of described projection 25A is 0.5-5mm preferably.
Specifically, when each of upside base plate 21 and downside base plate 25 had the structure that is formed with through hole, as first checkout facility 10, its thickness preferably mostly was most 5mm.
When the thickness that should form the base plate of through hole therein is 5mm or when thinner, can form through hole with high efficient by a drilling operation, and do not relate to the bad effect drill bit that for example destroys or fracture, thereby do not need to carry out repeatedly drilling operation for forming a through hole.Thereby, being equipped with thickness is that the checkout facility of 5mm or thinner base plate is compared with the checkout facility that is equipped with thick base plate and can be shortened the required time of drilling operation, in addition, because can form through hole, so can high production efficiency produce with high efficient.
The specific preferred example of upside base plate 21 and downside base plate 25 comprises that thickness is the base plate that the epoxy resin of being strengthened by glass fibre of 2-5mm constitutes.
Support 26 as upside support 22 and downside, can use the cylinder of for example making by brass, aluminium, titanium, stainless steel, copper, iron or their alloy.
Upside support 22 and downside support 26 preferably have the total length of 10-100mm.
The a plurality of upsides that constitute first checkout facility 10 support 22 and can have different total lengths, as long as they can realize specific measurement state.Equally, a plurality of downside supports 26 and can have different total lengths.
The external diameter that constitutes the end 22B of upside strong point 21A or constitute the end 26B of downside strong point 25B preferably is respectively 1-10mm, and upside to support the external diameter of 22 end 22B preferably identical with the external diameter of the end 26B of downside support 26.
In an illustrated embodiment, each upside supports 22 by being fixed to constituting near the continuous end 22B of part 22A near part 22A with described on the upside support insert plate 23, the cross cut end (of a beam) of described end forms upside strong point 21A, and its diameter is less than the diameter near part 22A.On the other hand, each downside supports 26 by being fixed to constituting near the continuous end 26B of part 26A near part 26A with described of downside support insert plate 27, the cross cut end (of a beam) of described end forms downside strong point 25B, and its diameter is less than the diameter near part 26A.Upside support 22 is supported 26 with downside and is had external diameter identical end 22B and 26B.
The epipleural extruder member 30 that constitutes first checkout facility 10 is configured by according to the order of mentioning upside adapter 31 and upside inspection 35 being set from the below of Fig. 1.
As shown in Figure 5, upside adapter 31 is made of the circuit board that is used to check 32 and the flexible anisotropic conductive plate 33 that is set on the front surface (lower surface of Fig. 1 and Fig. 5) of the circuit board 32 that is used to check, and they are fixed by suitable device.
The front surface of the circuit board that is used to check 32 in upside adapter 31, the electrode 32B that constitute to check the electrode 32A that is used for the electric current supply of electrode pair and be used for voltage measurement under the state that is separated from each other according to wanting on the upper surface of wanting checked circuit board 1 checked on the arrangement pattern of lateral electrode 2 be provided with like this, make and want the checked lateral electrode 2 that goes up with respect to one, being positioned at its area equals by wanting checked zone of going up the area in the zone that lateral electrode 2 occupies, as shown in Figure 6.
In Fig. 6, label 32E represents location hole.
Preferably be at least 10 μ m at the electrode 32A that is used for the electric current supply of the circuit board 32 that is used for checking and the gap that is used between the electrode 32B of voltage measurement.If this gap is less than 10 μ m, then by anisotropic conductive plate 33 at the electrode 32A that is used for the electric current supply with to be used for the electric current that flows between the electrode 32B of voltage measurement too big, make to be difficult with high-acruracy survey resistance in some cases.
On the other hand, the upper limit in described gap is determined by the size and the relative size of checked upward lateral electrode 2 and the spacing wanted of each inspection electrode, generally mostly is most 500 μ m.If this chi is too big, then be difficult to undersizedly want the checked lateral electrode 2 that goes up for one, arrange suitably that correspondingly two are checked electrodes.
At the back side of the circuit board 32 that is used for checking (Fig. 1 and 5 upper surface), according to the position of grid point a plurality of termination electrode 32C are set, its spacing for example is 0.2mm, 0.3mm, 0.45mm, 0.5mm, 0.75mm, 0.8mm, 1.06mm, 1.27mm, 1.5mm, 1.8mm or 2.54mm, as shown in Figure 7.Each of these termination electrodes 32C is by internal wiring part 32D and its electrode 32B electrical connection that is used for the electrode 32A of electric current supply accordingly and is used for voltage measurement.
Anisotropic conductive plate 33 in upside adapter 31 is so-called decentralized anisotropic conductive plates, it contains conductive particle P in the basis material that is made of flexible polymeric material, this flexible polymeric material has insulation property under the so directed feasible state of arranging along the thickness direction of anisotropic conductive plate 33 of conductive particle, and, form conductive path by the chain of conductive particle P when measuring state lower edge thickness direction when pressurized.
In this manual, term " can be measured state " and refer to a kind of like this state, wherein want checked circuit board 1 by for example extruding between epipleural extruder member 30 and lower side panel extruder member 50, so as to making that the anisotropic conductive plate is pushed along its thickness direction.
Anisotropic conductive plate 33 preferably has higher conductivity along its thickness direction ratio along the in-plane perpendicular to described thickness direction.Specifically, the anisotropic conductive plate preferably has such electric conductivity, that is, be 1 or lower along the resistance value of described in-plane to the ratio along the resistance value of described thickness direction, and preferably 0.5 or lower.
If described ratio surpasses 1, then uprise at electrode 32A that is used for the electric current supply and the electric current that is used for flowing between the electrode 32B of voltage measurement by this anisotropic conductive plate 33, make to be difficult in some cases with high precision measure resistance.
Upside inspection 35 has a plurality of inspection pins 36, they are set at the position of the identical grid point of the spacing of termination electrode 32C of spacing and upside adapter 31, and elastic anisotropy conductive plate 37 is set on the front surface (lower surface of Fig. 1) of described head, utilizes suitable manner to be fixed.
Each checks that pin 36 is by constituting with the lower part: the end 36A of column, core 36B, itself and end 36A are continuously and have a diameter greater than end 36A, major diameter part 36C, it is continuous with core 36B, and has the diameter bigger than core 36B, and near part 36D, it is continuous with major diameter part 36C, and has the external diameter identical with core 36B, as shown in Figure 9.
Described inspection pin 36 is fixed under such state: end 36A stretches out at the front surface (lower surface of Fig. 9) of plate shaped spacer 38, described plate shaped spacer is set on the front surface (lower surface of Fig. 9) of upside base plate 21, wherein checking being inserted in being used in the upside base plate 21 near part 36D and checking in the through hole 21B of pin of pin 36, the internal diameter that described through hole has and cooperates near the external diameter of part 36D, and be formed on the position of grid point, its spacing be for should being provided with the spacing of checking pin 36, and the core 36B that checks pin 36 and major diameter part 36C are inserted in the through hole 38A that is used for checking pin that forms in the dividing plate 38 and have the shape that cooperates with core 36B and major diameter part 36C.
Each checks pin 36 by lead 39 be provided at the connector (not shown) that upside supports on the insert plate 23 and be electrically connected, lead 39 and be electrically connected near part 36D, and be electrically connected with the tester (not shown) by described connector.
Anisotropic conductive plate 37 in upside inspection 35 is a kind of so-called non-uniform Distribution type anisotropic conductive plates, it is by constituting with the lower part: the path of conduction forms part 37A, has the conductive particle P that in the basis material that constitutes by flexible polymer material, comprises with high density with insulation property, and insulated part 37B, wherein in the basis material that constitutes by flexible polymer material, there is not or seldom has conductive particle P fully with insulation property, and have such structure: form according to pattern corresponding to termination electrode 32C and respectively have a plurality of column conductive paths that area equals the surface in the zone that occupied by termination electrode 32C and form part 37A, by insulated part 37B mutually insulated.When the surface (upper surface of Fig. 5) that conductive path under can the measurement state forms part 37A and its corresponding termination electrode 32C realizes contacting and along its thickness direction when pressurized, by means of each chain formation conductive path of conductive particle P.
In described embodiment, anisotropic conductive plate 37 has irregular shape, wherein on a surface (lower surface of Fig. 5) of a side of the circuit board 32 that is used to check, protrude from the surface (lower surface of Fig. 5) of insulated part 37B on the surface (lower surface of Fig. 5) that conductive path forms part 37A.
Checking that pin 36 has been inserted into being used to of forming by means of drilling operation and has checked under the state of through hole 21B of pin, epipleural extruder member 30 with above-mentioned structure can be by constituting with the lower part according to the order setting of mentioning at preposition on the front surface of upside base plate 21: dividing plate 38, wherein be formed with a plurality of through hole 38A that are used to check pin, anisotropic conductive plate 37, circuit board 32 that is used to check and anisotropic conductive plate 33.
The lower side panel extruder member 50 that constitutes first checkout facility 10 is configured by according to the order of mentioning downside adapter 51 and downside inspection 55 being set from the top of Fig. 1.
In an illustrated embodiment, lower side panel extruder member 50 has the circuit board maintaining body, is used for wanting checked circuit board 1 to remain on the inspection execution area 11 that forms between epipleural extruder member 30 and the lower side panel extruder member 50.In sort circuit plate maintaining body, under such state, be provided for wanting checked circuit board 1 to be arranged on alignment pin 13 on the exact position of checking in the execution area 11: they be fixed to downside check 55 and downside base plate 25 between aligning movable platen 15 on, and wherein each all is inserted into by the through hole 50A that is used for alignment pin that forms in lower side panel extruder member 50 with at the through hole 25C that is used for alignment pin of downside base plate 25 formation.
Aim at movable platen 15 and have the thickness that the protrusion height with the projection 25A of downside base plate 25 cooperates, and movably be fixed to aligning on the downside base plate 25 and support 16 and supporting.Aiming at movable platen 15 is provided with under such state: the projection 25A of downside base plate 25 has been inserted in that position with projection 25A correspondence forms and what have the size that cooperates with projection 25A is among the hole 15A of rectangle, as shown in figure 10 basically.
Downside adapter 51 is made of the circuit board that is used to check 52 and the elastic anisotropy conductive plate 53 that is set on the front surface (upper surface of Fig. 1) of the circuit board 52 that is used to check, and they are fixed by means of suitable method.
Front surface at the circuit board that is used to check 52 of downside adapter 51, constitute the electrode 52A that is used for the electric current supply that checks electrode pair and be used for the electrode 52B of voltage measurement under separated state, according on the lower surface of wanting checked circuit board 1, wanting the arrangement pattern of checked downside electrode 3 to be provided with like this, make and to want checked downside electrode 3 with respect to one, be positioned at its area and equal zone by the area in a zone of wanting checked downside electrode 3 to occupy.
Preferably be at least 10 μ m at the electrode 52A that is used for the electric current supply of the circuit board 52 that is used for checking and the gap that is used between the electrode 52B of voltage measurement.If this gap is less than 10 μ m, then by anisotropic conductive plate 53 at the electrode 52A that is used for the electric current supply with to be used for the electric current that flows between the electrode 52B of voltage measurement too big, make to be difficult with high precision measure resistance in some cases.
On the other hand, the upper limit in described gap is determined by the size and the relative size of checked downside electrode 3 and the spacing wanted of each inspection electrode, generally mostly is most 500 μ m.If this gap is too big, then be difficult to undersizedly want checked downside electrode 3 for one, arrange suitably that correspondingly two are checked electrodes.
At the back side of the circuit board 52 that is used for checking (lower surface of Fig. 1), according to the position of grid point a plurality of termination electrode 52C are set, its spacing for example is 0.2mm, 0.3mm, 0.45mm, 0.5mm, 0.75mm, 0.8mm, 1.06mm, 1.27mm, 1.5mm, 1.8mm or 2.54mm.Each of these termination electrodes 52C is by internal wiring part 52D and its electrode 52B electrical connection that is used for the electrode 52A of electric current supply accordingly and is used for voltage measurement.
Anisotropic conductive plate 53 in downside adapter 51 is so-called decentralized anisotropic conductive plates, it contains conductive particle P in the basis material that is made of flexible polymeric material, flexible polymeric material has insulation property under the so directed feasible state of arranging along the thickness direction of anisotropic conductive plate 53, and, form conductive path by the chain of conductive particle P when measuring state lower edge thickness direction when pressurized.
Anisotropic conductive plate 53 preferably has higher conductivity along its thickness direction ratio along the in-plane perpendicular to described thickness direction.Specifically, the anisotropic conductive plate preferably has such electric conductivity, that is, be 1 or lower along the resistance value of described in-plane to the ratio along the resistance value of described thickness direction, and preferably 0.5 or lower.
If described ratio surpasses 1, then uprise at electrode 52A that is used for the electric current supply and the electric current that is used for flowing between the electrode 52B of voltage measurement by anisotropic conductive plate 53, make to be difficult in some cases with high precision measure resistance.
Downside inspection 55 has a plurality of inspection pins 56, they are set at the position of the identical grid point of the spacing of termination electrode 52C of spacing and downside adapter 51, and elastic anisotropy conductive plate 57 is set on the front surface (upper surface of Fig. 1) of described head, utilizes suitable manner to be fixed.
Each checks that pin 56 is by constituting with the lower part: the end 56A of column, core 56B, itself and end 56A are continuously and have a diameter greater than end 56A, major diameter part 56C, it is continuous with core 56B, and has the diameter bigger than core 56B, and near part 56D, it is continuous with major diameter part 56C, and has the external diameter identical with core 56B, as shown in figure 11.
Described inspection pin 56 is fixed under such state: end 56A stretches out from the front surface (upper surface of Figure 11) of plate shaped spacer 58, described plate shaped spacer is set on the front surface (upper surface of Figure 11) of downside base plate 25, wherein checking being inserted in being used in the downside base plate 25 near part 56D and checking in the through hole 25D of pin of pin 56, the internal diameter that described through hole has and cooperates near the external diameter of part 56D, and be formed on the position of grid point, its spacing be for should being provided with the spacing of checking pin 56, and the core 56B that checks pin 56 and major diameter part 56C are inserted in the through hole 58A that is used for checking pin that forms in the dividing plate 58 and have the shape that cooperates with core 56B and major diameter part 56C.
Each checks pin 56 by lead 59 be provided at the connector (not shown) that downside supports on the insert plate 27 and be electrically connected, lead 59 and be electrically connected near part 56D, and be electrically connected with the tester (not shown) by described connector.
Anisotropic conductive plate 57 in downside inspection 55 has with upside checks the identical structure of anisotropic conductive plate 37 in 35, it is a kind of so-called non-uniform Distribution type anisotropic conductive plate, it is by constituting with the lower part: the path of conduction forms part, has the conductive particle that in the basis material that constitutes by flexible polymer material, comprises with high density with insulation property, and insulated part, wherein in the basis material that constitutes by flexible polymer material, there is not or seldom has conductive particle fully with insulation property, and have such structure: form according to pattern corresponding to termination electrode 52C and respectively have a plurality of column conductive paths that area equals the surface in the zone that occupied by termination electrode 52C and form part, by the insulated part mutually insulated.When the surface that conductive path under can the measurement state forms part and its corresponding termination electrode 52C realizes contacting and along its thickness direction when pressurized, by means of each chain formation conductive path of conductive particle.
In this embodiment, anisotropic conductive plate 37 has irregular shape, and wherein on a surface of a side of the circuit board 52 that is used to check, protrude from the surface of insulated part on the surface that conductive path forms part.
Checking that pin 56 has been inserted under the state of the through hole 25D that checks pin by means of drilling operation in projection 25A being used to of forming, lower side panel extruder member 50 with above-mentioned structure can be by constituting with the lower part according to mentioned order setting at preposition on the front surface of downside base plate 25: aim at movable platen 15, wherein being formed with is the hole 15A of rectangle basically, dividing plate 58, wherein be formed with a plurality of through hole 58A that are used to check pin, anisotropic conductive plate 57, circuit board 52 that is used to check and anisotropic conductive plate 53.
The polymeric material that the elastomeric polymer matter of the basis material of the anisotropic conductive plate of formation formation first checkout facility 10 preferably has cross-linked structure.As the curable polymeric material formation material that can be used for obtaining crosslinked polymeric material, can use multiple material, wherein specific example comprises the diene rubber of conjugation, polybutadiene rubber for example, natural rubber, polyisoprene rubber, polyethylene-butadiene copolymer rubber, and the third rare nitrile-butadiene copolymer rubber, and their hydrogenated products; Block copolymer rubber is styrene-butadiene-two eneyne ter-polymer rubber and styrene-isoprene block copolypeptide for example, and their hydrogenated products; Also have the chlorobutadiene chemglaze, lactoprene, epichlorohydrin rubber, silicon rubber, rare copolymer rubber of ethene-third and ethene-third is rare-diene terpolymer rubber.
When the anisotropic conductive plate of in the above-described embodiment gained requires weather resistance, preferably use any other material outside the conjugated diene rubber.Specifically, it seems, preferably use silicon rubber from the viewpoint of crystallized ability and disposal ability and electrical property.
As silicon rubber, the silicon rubber or the concentrated liquid silicon rubber that obtain by crosslinked action are preferred.Liquid silastic is 10
-1Preferably have when measuring under the shearing of sec and be not more than 10
5The viscosity of pool, and can be concentrated type, addition type and contain any kind in vinyl or the hydroxyl.As specific example wherein, can mention dimethyl-silicon raw rubber, methyl ethylene silicon raw rubber and methyl phenyl vinyl silicon raw rubber.
In the middle of these, the liquid silastic (dimethyl polysiloxane that contains vinyl) that contains vinyl is generally by being hydrolyzed and condensation reaction under the condition that has dimethyl vinyl chlorosilane or dimethyl vinyl alkoxy silane to dimethyldichlorosilane or dimethyl dialkoxy silicane, and then for example comes the fractionation product to obtain by decomposition-precipitation repeatedly.
The liquid silastic that has vinyl at its two ends by to the siloxanes of ring-type for example octamethylcy-clotetrasiloxane exist and carry out anionic polymerization under the condition of catalyst and obtain, for example use the terminator of dimethyl divinylsiloxanes, and select other reaction condition (for example amount of annular siloxane and polymerization terminator) suitably as polymerization.As the catalyst of anionic polymerization effect, can use alkali, for example tetramethyl-ammonium hydroxide, or n-butyl phosphorus hydroxide, perhaps their silicon alkoxide (silanolate) solution.Described reaction is for example carried out under 80-130 ℃ temperature.
On the other hand, the liquid silastic of hydroxyl (dimethyl polysiloxane of hydroxyl) is general by dimethyldichlorosilane or dimethyl dialkoxy silicane are hydrolyzed and condensation reaction under the condition that has dimethyl hydrogen chloromethane silane or dimethyl hydrogen alkoxy silicane, for example by the decomposition that repeats and precipitation product is carried out fractionation subsequently and obtains.
The liquid silastic of hydroxyl is also by carrying out anionic polymerization and obtain existing annular siloxane under the condition of catalyst, for example use dimethyl hydrogen chloromethane silane, methyl dihydro chloromethane silane or dimethyl hydrogen alkoxy silicane be as polymerization terminator, and select other reaction condition (for example amount of annular siloxane and polymerization terminator) suitably.As the catalyst of anionic polymerization, can use alkali, for example tetramethyl-ammonium hydroxide, or n-butyl phosphorus hydroxide, perhaps their silicon alkoxide solution.Described reaction is for example carried out under 80-130 ℃ temperature.
This flexible polymer material preferably has the weight molecular weight Mw (weight average molecular weight definite according to the polystyrene equivalent of standard) of 10000-40000.It seems preferably also have and mostly be 2 molecular weight distributing index (the ratio Mw/Mn of weight average molecular weight Mw that determines according to the polystyrene equivalent of standard and the number average molecular weight Mn that determines according to the polystyrene equivalent of standard) most from the viewpoint of the thermal resistance of the anisotropic conductive plate of gained.
Being used for curing catalysts that cure polymer matter forms material in the above, can be comprised in the plate that is used to obtain the anisotropic conductive plate and form material.As this curing catalysts, can use organic peroxide, aliphatic acid azo-compound, the catalyst of hydrosilylation or analog.
The specific example that is used as the organic peroxide of curing catalysts comprises benzoyl peroxide, two dicyclo benzoyl peroxide, cumyl peroxide and di-tert-butyl peroxides.
The specific example that is used as the aliphatic acid azo-compound of curing catalysts comprises azodiisobutyronitrile.
The specific example that is used as the catalyst of hydrosilylation reactions comprises known catalyst; for example chloroplatinic acid and salt thereof; the siloxanes complex compound of platiniferous unsaturated group; vinylsiloxane-platinum complex; platinum-1; 3-divinyl tetramethyl disiloxane complex compound, the complex compound of three organic phosphines or triorganophosphite and platinum, acetyl group acetate platinum chelate and cyclic diene-platinum complex.
The amount of the curing catalysts that uses is selected suitably according to the kind of polymeric material formation material, kind and other treatment conditions of curing catalysts.But, usually, according to the quality of polymeric material formation material, per 100 parts of quality have 3-15 part curing catalysts.
Form in the material at plate, as required, can contain common inorganic filler, for example SiO 2 powder, colloidal silica, aeroge silica or aluminium oxide.By containing this inorganic filler, can guarantee that this plate forms the thixotropic property of material, its viscosity is uprised, improve the dispersion stabilization of conductive particle, and can strengthen the intensity of the anisotropic conductive plate of gained.
Amount for this inorganic filler that uses does not have specific restriction.But, a large amount of excessively uses is not preferred, and this is because the orientation of the conductive particle that is caused by magnetic field can not realize fully.
The viscosity that plate forms material is preferably under 25 ℃ the temperature in the scope of 100000-1000000cP.
As conductive particle,, use particle with magnetic from allowing their to be it seems by the directed viewpoint of arranging along the thickness direction of the anisotropic conductive plate of gained that makes easily by means of applying magnetic field.The specific example of this conductive particle comprises the metallic particles with magnetic, nickel for example, the particle of iron and cobalt and their alloy, contain this metallic particle, by means of using these particles also to utilize metal for example golden with good conductivity as core granule, silver, palladium or rhodium are electroplated the surface of core granule and the particle that obtains, by means of the particle that uses nonmagnetic metal, the particle of inorganic substances for example the particle of bead or polymer as core granule, and the magnetisable material that utilizes conduction for example nickel or cobalt electroplate the surface of core granule and the particle that obtains, and utilize the magnetisable material of conduction and have the metallic cover core granule of good conductivity and the particle that obtains.
In the middle of these, by means of use by ferromagnetic material for example the nickel particle as core granule and utilize have good conductivity metal particularly gold electroplate its surface and the particle that obtains is preferably used.
Method for the conducting metal on the surface that is used to apply core granule does not have specific restriction.But, for example can apply by chemical coating or plating.
When the particle that obtains by means of utilizing conducting metal to apply the surface of core granule during as conductive particle, it seems from the viewpoint of the conductivity that realizes, the coating rate of conducting metal on particle surface (utilizing the ratio of the area of conducting metal coating to the surface area of core granule) preferably is at least 40%, more preferably being at least 45%, particularly preferably is 47-95%.
Based on core granule, the amount of the conducting metal of coating more preferably is according to quality 1-30% preferably according to the 0.5-50% of quality, be preferably again according to quality 3-25%, and particularly preferably be according to quality 4-20%.When the conducting metal that applies was gold, based on core granule, its coated weight was preferably according to quality 2.5-30%, more preferably is according to quality 3-20%, is preferably according to quality 3.5-17% again.
The content of water preferably mostly is most 5% in conductive particle, more preferably mostly is most 3%, preferably mostly is most 2% again, particularly preferably mostly is most 1%.The conductive particle that these conditions are satisfied in use can prevent or stop generation bubble when polymeric material formation material is cured processing.
According to volume fraction, the ratio of the conductive particle that comprises is preferably 5-60%, more preferably is 8-50%, particularly preferably is 10-40%.
Under the state of the load lower edge of 10-20gf thickness direction, preferably mostly be most 100m Ω along the resistance of the thickness direction of anisotropic conductive plate to anisotropic conductive plate pressurization.
The thickness of each of the anisotropic conductive plate 53 of the anisotropic conductive plate 33 of formation upside adapter 31 and formation downside adapter 51 is 0.05-0.2mm preferably.
Constituting upside checks an anisotropic conductive plate 37 of 35 and constitutes each the thickness 0.1-1.5mm preferably that downside is checked an anisotropic conductive plate 57 of 55.
Anisotropic conductive plate 37 and 57 each thickness refer to the thickness that each conductive path forms part, and conductive path forms preferably 0.02-1.3mm of height that part protrudes from the surface of insulated part.
The decentralized anisotropic conductive plate that constitutes first checkout facility 10 can be produced with following manner.
The flowable plate of preparation forms material like this: form dispersed electro-conductive particle in the material at polymeric material, by means of cured, it will become flexible polymeric material, and reduce the processing that defoams by means of pressure as required.This plate formation material of preparation is injected in the model cavity of the mould that is used for molded anisotropic conductive plate in this way, forms material layer so that form plate under the dispersed state of conductive particle.For example, then a pair of electromagnet is arranged on the upper surface and lower surface of mould, and operate described electromagnet, so as to the thickness direction that forms material layer along plate it is applied parallel magnetic field, so that make at plate and form the such orientation of conductive particle quilt of disperseing in the material layer, so that they are arranged along thickness direction.In this state, plate is formed material layer be cured processing, so as to producing a kind of anisotropic conductive plate, it has the conductive particle that is oriented along the thickness direction arrangement in the flexible polymer material.
The uneven distribution type anisotropic conductive plate that constitutes first checkout facility 10 can be produced with the following methods.
For example, a kind of mould that is used for molded anisotropic conductive plate is provided, it is made of backform and bed die, each of backform and bed die made the as a whole shape that is essentially dull and stereotyped that has, and correspond to each other, and having such structure, the material layer in the feasible molding cavity that is injected between backform and the bed die can be cured by means of heating when described material layer is applied magnetic field.
In order to form the part that has conductivity in place by means of material layer being applied magnetic field, be used for the model of molded anisotropic conductive plate at this, backform and bed die have such structure, it has the mosaic coating that forms by means of the ferromagnetic material part that is made of iron, nickel or its analog is set, the magnetic field that is used in mould produces an intensity distributions, also have by nonmagnetic metal for example copper or or the non-magnetic part that forms of resin, they alternately are provided with, and make to interconnect on by the ferromagnetic material base plate that for example iron or nickel constitute.The ferromagnetic material part is set up according to the pattern that forms the pattern of part corresponding to the conductive path that will form.
The molded surface of backform is flat, and the molded surface of bed die has the slight scrambling that forms part in the anisotropic conductive plate corresponding to the conductive path that will form.
The above-mentioned mould that is used for molded anisotropic conductive plate is used with the following methods and is used to produce the anisotropic conductive plate.
By in polymeric material forms material, comprising the moulding material that conductive particle with magnetic obtains, it will become flexible polymeric material by means of solidifying, at first injected in the molding cavity of the mould that is used for molded anisotropic conductive plate, thereby formed the moulding material layer.
Ferromagnetic material in each of backform and bed die part and non-magnetic material part are used to the moulding material layer of formation is applied the magnetic field with intensity distributions along its thickness direction then, thereby conductive particle is accumulated in the ferromagnetic material part of backform and between the ferromagnetic material part of the bed die under the described part of backform by means of magnetic force, and further make the conductive particle orientation, make and arrange along its thickness direction.In this state, the moulding material layer is cured processing, thereby produces the anisotropic conductive plate, it has such structure: the conductive path of a plurality of cylindricalitys forms part and is insulated the part mutually insulated.
The anisotropic conductive plate that first checkout facility 10 is not limited to only product of anisotropic conductive plate coverlet wherein and production is set at the structure on the circuit board that other parts for example are used to check, these plates can integrate at its production process other parts that neutralize.
In having first checkout facility 10 of said structure, the electric-examination of checked circuit board 1 to look into and carry out with following manner.
Wanting checked circuit board 1 to be arranged on by the circuit board maintaining body checks in the execution area 11.In this state, upside supports insert plate 23 and downside support insert plate 27 is moved along the approaching direction of checked circuit board 1 of wanting respectively, push upside base plate 21 and downside base plate 25 respectively so as to making upside support 22 and downside support 26, thereby along moving epipleural extruder member 30 and lower side panel extruder member 50 near the direction of wanting checked circuit board 1.As a result, checked circuit board 1 by epipleural extruder member 30 and 50 extruding of lower side panel extruder member.
As shown in figure 12, by wanting checked circuit board 1 and the epipleural extruder member 30 of the described circuit board of extruding and the compound stack 19 that lower side panel extruder member 50 constitutes, the positions of supporting 26 extruding respectively according to upside strong point 21A and downside strong point 21B by upside support 22 and downside above whole stack, by moving and deflection along thickness direction with upside base plate 21 and downside base plate 25, and, thereby realize to measure state with the wavy warpage of rule.
Even under can the measurement state, the movable platen 15 of aligning also and non-can the measurement state under like that, be in owing to aim at the state that supports 16 motion and can slide.
This can the measurement state under, first checkout facility 10 is so constructed: support 22 end horizontal (hereinafter being also referred to as " upper horizontal ") and support the gross thickness of gap between 26 the end horizontal (hereinafter being also referred to as " lower horizontal ") (hereinafter being also referred to as " upside supports and the gap of downside between supporting ") less than composite stack body 19, upside base plate 21 and downside base plate 25 at downside at upside along the thickness direction of compound stack 19.
Top " thickness of composite stack body 19 " refers to epipleural extruder member 30, wants the gross thickness of checked circuit board 1 and lower side panel extruder member 50.
Top " gap between upside support and downside support " refers in upside support 22 with at (hereinafter being also referred to as " boundary the surface ") M2 of the border surface between the upside base plate 21 on the upper horizontal and in downside support 26 with between the border surface between the downside base plate 25 on the lower horizontal (hereinafter being also referred to as " downside border surface ") M3, along thickness direction perpendicular to composite stack body 19, gap when boundary surface M2 is positioned at the top of downside border surface M3, as shown in figure 12.Thereby in this manual, wherein the position between boundary surface M2 and the downside border surface M3 concerns that situation about being reversed is considered to be in state very close to each other between upside support and the downside support.
If upside support and the gap of downside between supporting too big, then composite stack body 19 can not be able to be out of shape with upside base plate 21 and downside base plate 25 with downside strong point 25B according to upside strong point 21A in the measurement state.
With the mobile status in the R1 of upside unit area is the mobile status that example specifies composite stack body 19 under can the measurement state.The ratio of deflection e (seeing Figure 12) in the R1 of upside unit area and the gap c (see figure 4) between two upside strong point 21A on the diagonal that constitutes upside unit area R1 is preferably 1 down to 0.02%, more preferably is 0.5 down to 0.04%.
Under can the measurement state, for example be set to 110-250kgf for the pressure of wanting checked circuit board 1.
Under this can the measurement state, all on wanting checked circuit board 1 want checked on lateral electrode 2 be electrically connected by its corresponding inspection electrode pair in anisotropic conductive plate 33 and the upside adapter 31 respectively, each of described inspection electrode pair is to being made of electrode 32A that is used for the electric current supply and the electrode 32B that is used for voltage measurement, and the termination electrode 32C of this upside adapter 31 respectively the conductive path by anisotropic conductive plate 37 form part 37A and upside and check that an its corresponding inspection pin 36 of 35 is electrically connected.
On the other hand, all checked downside electrodes 3 of wanting on wanting checked circuit board 1 are electrically connected by its corresponding inspection electrode pair in anisotropic conductive plate 53 and the downside adapter 51 respectively, each of described inspection electrode pair is to being made of electrode 52A that is used for the electric current supply and the electrode 52B that is used for voltage measurement, and the termination electrode 52C of this downside adapter 51 respectively the conductive path by anisotropic conductive plate 57 form part and downside and check that an its corresponding inspection pin 56 of 55 is electrically connected.
From tester supplying electric current between the electrode that is used for the electric current supply, detect by tester and to be used for the voltage signal between the electrode of voltage measurement and to handle, can measure thus want checked on lateral electrode 2 and want resistance in the checked downside electrode 3.
According to the first above-mentioned checkout facility 10, under can the measurement state, the mutually different position of pressure application point on specific projection plane M1 of the pressure application point of upside support 22 and downside support 26 is formed with the form of grid, and extruding therein wants the composite stack body 19 of checked circuit board 1 to be forced to distortion with downside strong point 25B with upside base plate 21 and downside base plate 25 according to the upside strong point 21A that forms described application point, concentrates on the application point so as to prevention pressure.The result, because the pressure distribution in wanting checked circuit board 1 is uniform, can obtain a kind of state, wherein all electrodes in wanting checked circuit board 1 (wanting checked goes up lateral electrode 2 and want checked downside electrode 3) are electrically connected to being used for the electric current supply and being used for the electrode of voltage measurement of its correspondence equably, feasiblely can carry out the resistance inspection of circuit board with high precision.
Because upside base plate 21 and downside base plate 25 are preferably done thinlyyer, so that realize a kind of like this state:, make that the weight of whole first checkout facility 10 is lighter by reducing in upside base plate 21 and the downside base plate 25 quality of each.The quality of each in upside base plate 21 and the downside base plate 25 is reduced to half of base plate quality of the checkout facility of the routine that is configured for circuit board in fact at most.
Thereby, according to first checkout facility 10, can do the anisotropic conductive plate than approaching and do not produce shortcoming, even make when circuit board has the detected object electrode in little size and spacing or little gap, also can look into, can expect to alleviate the weight of measuring equipment itself in addition with the electric-examination that high reliability is carried out circuit board.
Because the pressure distribution in wanting checked circuit board 1 is uniform, can use anisotropic conductive plate as each the anisotropic conductive plate 33 and 35 that constitutes upside adapter 31 and downside adapter 51 suitably with following structure, in this structure, conductive particle is comprised in the whole zone of the basis material that is made of the flexible polymer material that has insulation property under even directed state.
In addition, because realize the state of to measure with upside base plate 21 and 25 distortion of downside base plate by making composite stack body 19, making does not need to use its total length separately to be used to form upside strong point 21A and downside strong point 25B by those supports with high precision equalization as a plurality of upsides supports 22 and downside support 26, they are the pressure application points in upside base plate 21 and downside base plate 25 each, as long as checkout facility has and can obtain the structure that this can measure state.As a result, can easily produce first checkout facility 10.
Because the conduction between each of the detected object electrode in wanting checked circuit board 1 (wanting checked goes up lateral electrode 2 and want checked downside electrode 3) and the inspection electrode pair can realize and can realize by the measurement state by little pressure, so can make durable tolerance required under pressurized state little.As a result, can use durable tolerance is quite low under pressurized state part part, thereby can expect the miniaturization and the simplification of checkout facility itself, and can reduce production cost as first checkout facility 10.
Because can utilize little pressure to want the electric-examination of checked circuit board 1 to look into, so can stop the anisotropic conductive plate 33,37,53 that when each the inspection, causes and 57 deterioration by the pressurization that repeats.Thereby, can reduce the frequency of in first checkout facility 10, changing anisotropic conductive plate 33,37,53 and 57, make it possible to achieve high checking efficiency, and can reduce the inspection cost.
In addition, can use thin plate as upside base plate 21 and downside base plate 25, thereby make that can form each required through hole of described structure by a drilling operation (specifically, is used to check the through hole 21B of pin, 25D and be used for the through hole 25C of alignment pin).Thereby, can shorten the required time of drilling operation, compare, can improve the success rate of drilling operation with the checkout facility that is equipped with thick base plate to need repeatedly drilling operation to form through hole, therefore can form through hole with high efficient, thereby obtain high productivity ratio.
Figure 13 is the sectional view according to the part of the structure of the checkout facility that is used for circuit board of the present invention of representing another kind of example with the ratio of amplifying.
This checkout facility (hereinafter also being called as " second checkout facility ") is used for all being formed with the conduction inspection of the circuit board of detected object electrode (wanting checked electrode) on two surface.In this checkout facility, epipleural extruder member 60 and lower side panel extruder member 65 are set like this, make them relative mutual vertically, described epipleural extruder member 60 is set at the upside of checking object circuit board (wanting checked circuit board) 1, and have according to a plurality of inspection electrode 62A corresponding to the pattern formation of wanting checked upward lateral electrode 2 of wanting checked circuit board 1, and on its front surface (lower surface of Figure 13), has anisotropic conductive plate 33, described lower side panel extruder member 65 is set on the downside of wanting checked circuit board 1, and have a plurality ofly according to the inspection electrode 67A that forms corresponding to the pattern of wanting checked downside electrode 3 of wanting checked circuit board 1, anisotropic conductive plate 53 is equipped with and on its front surface (upper surface of Figure 13).
Remove the structure of epipleural extruder member and lower side panel extruder member different outside, second checkout facility has the structure identical with first checkout facility 10, and use circuit board as checking object with flexibility as first checkout facility, 10, second checkout facility.In Figure 13, the parts with structure identical with first checkout facility be given with first checkout facility in identical label.
In this embodiment, second checkout facility is got circuit board with inspection object circuit board same structure relevant with first checkout facility as checking object.
Even in second checkout facility, the same with first checkout facility 10, the downside strong point that provides the upside strong point that forms on the upside base plate 21 of epipleural extruder member 60 thereon and provide formation on the downside base plate 25 of lower side panel extruder member 65 thereon is set at when from the top (from the top of Figure 13) when seeing second checkout facility, along on the mutually different position on the plane (specific projection plane) of the thickness direction projection of epipleural extruder member 60 and lower side panel extruder member 65.
Specifically, the upside strong point and the downside strong point are respectively formed on upside base plate 21 and the downside base plate 25 with the form of grid.
When the strong point is formed with the form of grid in this way, gap between the gap between the upside strong point adjacent one another are and the downside strong point adjacent one another are preferably is respectively 10-100mm, more preferably being 12-70mm, particularly preferably is 15-50mm.
In second checkout facility, epipleural extruder member 60 is so constructed: upside adapter 61 that is made of circuit board 62 that is used to check and anisotropic conductive plate 33 according to the order setting of mentioning from the below of Figure 13 and upside check 63, and described upside inspection 63 is by constituting with anisotropic conductive plates 64 by means of upside base plate 21 and dividing plate 38 fixing inspection pins 36.
The circuit board that is used to check 62 that constitutes the upside adapter 61 in the epipleural extruder member 60 has such structure: provide on its front surface according to corresponding to want checked circuit board 1 want checked on the inspection electrode 62A that forms of the pattern of lateral electrode 2, the position that (upper surface of Figure 13) gone up according to grid point in its rear surface is provided with a plurality of termination electrode 62B, described grid point for example has 0.2mm, 0.3mm, 0.45mm, 0.5mm, 0.75mm, 0.8mm, 1.06mm, 1.27mm, 1.5mm, the spacing of 1.8mm or 2.54mm.
Each termination electrode 62B at the circuit board 62 that is used for checking is electrically connected by internal wiring part 62C and its corresponding electrode 62A that checks.
The anisotropic conductive plate 64 that constitutes the upside inspection 64 in the epipleural extruder member 60 is so-called decentralized anisotropic conductive plates, wherein in the basis material that constitutes by flexible polymeric material, contain conductive particle, the flexible polymer material has insulation property so directed making under the state of arranging along the thickness direction of anisotropic conductive plate 64, and has such structure: in the time can measuring state lower edge thickness direction plate is pressurizeed, form conductive path by the chain of conductive particle P.This anisotropic conductive plate 64 is fixed by suitable method.
Anisotropic conductive plate 64 preferably has the thickness of 0.1-1.5mm, and can obtain by utilize above-mentioned plate to form material according to above-mentioned production method.
The epipleural extruder member 60 of said structure can be produced like this: embed therein on the front surface that the upside base plate 21 of checking pin 36 is arranged according to the order of mentioning and wherein be formed with a plurality of dividing plate 38, anisotropic conductive plate 64, the circuit board 62 that is used to check and anisotropic conductive plates 33 that are used to check the through hole of pin in the positional alignment of regulation.
In this second checkout facility, lower side panel extruder member 65 is so constructed: the downside adapter 66 that constitutes by circuit board 67 that is used to check and anisotropic conductive plate 53 according to the order setting of mentioning from the top of Figure 13, check 68 by the downside that constitutes with fixing inspection pin 56 of downside base plate 25 and dividing plate 58 and anisotropic conductive plate 69.
The circuit board that is used to check 67 that constitutes the downside adapter 66 in the lower side panel extruder member 65 has such structure: provide the inspection electrode 67A that forms according to corresponding to the pattern of wanting checked downside electrode 3 of wanting checked circuit board 1 on its front surface, and the position that (lower surface among Figure 13) gone up according to grid point in its rear surface is provided with a plurality of termination electrode 67B, the spacing of grid point for example is 0.2mm, 0.3mm, 0.45mm, 0.5mm, 0.75mm, 0.8mm, 1.06mm, 1.27mm, 1.5mm, 1.8mm or 2.54mm.
In each of the termination electrode 67B of the circuit board 67 that is used for checking by internal wiring part 67C with check that electrode 67A is electrically connected.
The anisotropic conductive plate 69 that constitutes the downside inspection 68 in the lower side panel extruder member 65 is so-called decentralized anisotropic conductive plates, wherein in the basis material that constitutes by flexible polymeric material, contain conductive particle, the flexible polymer material has insulation property so directed making under the state of arranging along the thickness direction of anisotropic conductive plate 69, and this conductive plate has such structure: in the time can measuring state lower edge thickness direction plate is pressurizeed, formed conductive path by the chain of conductive particle.This anisotropic conductive plate 69 is fixed by suitable method.
Anisotropic conductive plate 69 preferably has the thickness of 0.1-1.5mm, and can obtain by utilize above-mentioned plate to form material according to above-mentioned production method.
The lower side panel extruder member 65 of said structure can be produced like this: embed in its projection 25A on the front surface that the downside base plate 25 of checking pin 56 is arranged according to the order of mentioning and the aligning movable platen 15 of the hole 15A that wherein is formed with substantial rectangular is set in the position of regulation, wherein is formed with dividing plate 58, anisotropic conductive plate 69, the circuit board 67 that is used to check and the anisotropic conductive plate 53 of a plurality of through holes that are used to check pin.
In having second checkout facility of said structure, as first checkout facility 10, want checked circuit board 1 by epipleural extruder member 60 and 65 extruding of lower side panel extruder member, by wanting checked circuit board 1 and the epipleural extruder member 60 of the described circuit board of extruding and the composite stack body that lower side panel extruder member 65 constitutes, in the position of supporting the extruding stack respectively according to the upside strong point and the downside strong point by upside support and downside, by moving and deflection along thickness direction with upside base plate 21 and downside base plate 25, and, thereby realize to measure state with the wavy warpage of rule.
This can the measurement state under, between the lower horizontal that upper horizontal that upside supports and downside support, along the thickness direction of composite stack body, the gap between upside support and downside support is less than the gross thickness of composite stack body, upside base plate 21 and downside base plate 25.
As this second checkout facility can the measurement state under the example of the state that is moved of composite stack body, under the identical mode of the example of the state that is moved of being correlated with first checkout facility 10, the degree b of deflection is preferably 1 down to 0.02% to the ratio in the gap between 2 upside strong points on the diagonal that constitutes the upside unit area in the upside unit area, more preferably is 0.5 down to 0.04%.
Under can the measurement state, for example be set to 110-250kgf for the pressure of wanting checked circuit board 1.
This can the measurement state under, want all on the checked circuit board 1 want checked on its corresponding inspection electrode 62A of lateral electrode 2 by anisotropic conductive plate 33 and upside adapter 61 be electrically connected, the termination electrode 62B of described upside adapter 61 is electrically connected with its corresponding inspection pin 36 of upside inspection 63 respectively by anisotropic conductive plate 64.On the other hand, wanting all on the checked circuit board 1 to want checked downside electrode 3 to be electrically connected with its corresponding inspection electrode 67A of downside adapter 66 respectively by anisotropic conductive plate 53, the termination electrode 67B of described downside adapter 66 is electrically connected with its corresponding inspection pin 56 of downside inspection 68 respectively by anisotropic conductive plate 69.
In this way, want checked circuit board 1 want checked go up lateral electrode 2 and want checked downside electrode 3 respectively with upside inspection 63 in its corresponding inspection pin 36 and the downside inspection 68 its corresponding inspection pin 56 be electrically connected, thereby realize a kind of state that they have been electrically connected with the check circuit of tester, carry out required electric-examination in this state and look into.
According to the second above-mentioned checkout facility, under can the measurement state, the mutually different position of pressure application point on specific projection plane that pressure application point that upside supports and downside support is formed with the form of grid, and wherein the extruding composite stack body of wanting checked circuit board 1 is forced to be out of shape waveform shape with formation rule according to the upside strong point that forms described application point with the downside strong point and upside base plate 21 and downside base plate 25, concentrates on the application point so as to prevention pressure.The result, because the pressure distribution in wanting checked circuit board 1 is uniform, can keep a kind of state, wherein all electrodes in wanting checked circuit board 1 (wanting checked goes up lateral electrode 2 and want checked downside electrode 3) are electrically connected on the inspection electrode 62A and 67A of its correspondence equably, feasible can looking into the electric-examination that high reliability is carried out circuit board.
Because upside base plate 21 and downside base plate 25 are preferably done thinlyyer, so that realize a kind of like this state:, make that the weight of whole second checkout facility is lighter by reducing in upside base plate 21 and the downside base plate 25 quality of each.In fact the quality of each of upside base plate 21 and downside base plate 25 is reduced to half of base plate quality of the checkout facility that is at most the routine that is configured for circuit board.
Thereby, according to second checkout facility, can be with doing the anisotropic conductive plate thinly with first checkout facility, 10 identical modes and not producing shortcoming, even make when circuit board has the detected object electrode in little size and spacing or little gap, also can look into, can expect to alleviate the weight of measuring equipment itself in addition with the electric-examination that high reliability is carried out circuit board.
Because the pressure distribution in wanting checked circuit board 1 is uniform, so can use anisotropic conductive plate suitably as the anisotropic conductive plate with following structure, in this structure, conductive particle is comprised in the whole zone of the basis material that is made of the flexible polymer material that has insulation property under even directed state.
In addition, because realize the state of to measure with upside base plate 21 and 25 distortion of downside base plate by making the composite stack body, making does not need to use its total length separately to be used to form the upside strong point and the downside strong point by those supports with high precision equalization as a plurality of upsides supports and downside support, they are the pressure application points in upside base plate 21 and downside base plate 25 each, as long as checkout facility has and can obtain the structure that this can measure state.As a result, can easily produce second checkout facility.
Because each of the detected object electrode in wanting checked circuit board 1 (wanting checked goes up lateral electrode 2 and want checked downside electrode 3) and check that the conduction between electrode 62A, the 67A can realize by the measurement state by little pressure realization, so can make the required durable tolerance of under pressurized state each part little.As a result, can use durable tolerance is quite low under pressurized state part part, thereby can expect the miniaturization and the simplification of checkout facility itself, and can reduce production cost as second checkout facility.
Because can utilize little pressure to want the electric-examination of checked circuit board 1 to look into, can stop the anisotropic conductive plate 33,64,53 that when each the inspection, causes and 69 deterioration by the pressurization that repeats.Thereby, can reduce the frequency of in second checkout facility, changing anisotropic conductive plate 33,64,53 and 59, make it possible to achieve high checking efficiency, and can reduce the inspection cost.
In addition, can use thin plate, thereby make and to form each required through hole of described structure by a drilling operation as upside base plate 21 and downside base plate 25.Thereby, can shorten the required time of drilling operation, compare, can improve the success rate of drilling operation with the checkout facility that is equipped with thick base plate to need repeatedly drilling operation to form through hole, therefore can form through hole with high efficient, thereby obtain high productivity ratio.
Though above the present invention has been carried out specific description, the invention is not restricted to the embodiments described, can add various remodeling to it.
For example, the checkout facility that is used for circuit board can be such: be provided at tabular upside base plate 74 and upside inspection on the downside base plate 78 71 and downside inspection 75 respectively by respectively by plate electrode device 72 and 76 and be fixed and the anisotropic conductive plate 73,77 that is arranged on the front surface separately (Figure 14 is positioned at the surface on the sidepiece of wanting checked circuit board 1) of described electrode assembly 72,76 constitutes, as shown in figure 14.In the electrode assembly 72,76 each has the locational a plurality of connection electrode (not shown) that are set at grid point, and the grid point has and the upside adapter 31 on its front surface and the identical spacing of termination electrode (not shown) of downside adapter 51.Each of these connection electrode is by means of the lead (not shown) and by the electrode pin (not shown) be provided at upside respectively and support the connector (not shown) that insert plate 23 and downside support on the insert plate 27 and be electrically connected, and further is electrically connected by described connector and tester (not shown).In Figure 14, label 79 expressions are used for fixing the spacer of the alignment pin 13 of forming circuit plate maintaining body, in the middle of the parts of checkout facility 70,, give and the identical label of first checkout facility 10 shown in Figure 1 having the element with the element same structure of first checkout facility.
The structure that is used for the checkout facility of circuit board is not limited to such structure: the upside strong point and the downside strong point are formed respectively like this, make to be arranged on the respective base regularly, and can have such structure: the upside that forms the strong point support and the downside support according to other parts for example the ordered state of lead arrange with irregular state.
At this checkout facility that is used for circuit board, anisotropic conductive plate decentralized or the non-uniform Distribution type can be used as the anisotropic conductive plate that constitutes checkout facility suitably.In addition, the conductive path that has protrusion on its one or both sides forms those anisotropic conductive plates that part has irregular surface, those anisotropic conductive plates that perhaps do not have scrambling can be by suitably as the anisotropic conductive plate of non-uniform Distribution type.
[example]
Below with concrete example explanation the present invention.But, the invention is not restricted to these examples.
<example 1 〉
Produced a kind of checkout facility (hereinafter being also referred to as " checkout facility (1) ") that is used for the circuit board of following condition according to structure shown in Figure 1, it is applicable to the inspection part of track conveying type automated circuit board inspection machine " STARREC V5 " (being made by NIDEC-READ CORPORATION).
When producing this checkout facility (1), thickness is that the plate of 4.0mm is used as the upside base plate, make a through hole can utilize a drilling operation to form, with thickness is 6.0mm's thereby will form the downside base plate that a through hole need carry out repeatedly drilling operation and compare, can shorten forming the drilling operation time that through hole is required, thereby can enough high efficient form through hole.
In checkout facility (1), as shown in Figure 4, the upside strong point and the downside strong point are formed with the form of grid respectively, and arrange in such a way, make on specific projection plane M1, downside strong point 25B is set in the rectangle upside unit area R1 that is divided by 4 adjacent upside strong point 21A on the position that two diagonal intersect, and upside strong point 21A is set in the rectangle downside unit area R2 that is divided by 4 adjacent downside strong point 25B on the position that two diagonal intersect.
(1) upside adapter:
[circuit board that is used to check]
The size that is used for the electrode of electric current supply:
0.06mm×0.15mm
The size that is used for the electrode of voltage measurement:
0.06mm×0.15mm
The electrode and the gaps between electrodes that is used for voltage measurement that are used for the electric current supply: 90 μ m
The size of termination electrode: diameter is 0.4mm
The material of basis material:
The epoxy resin that glass fibre strengthens
Maximum ga(u)ge: 1.0mm
[anisotropic conductive plate]
The thickness of size: 110mm * 110mm * 0.1mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 20 μ m
Content: 18%, by volume
The flexible polymer material:
Material: silicon rubber,
Hardness: 40
At the resistance that can measure state lower edge thickness direction: 0.1 Ω
Along the resistance value of thickness direction to ratio along the resistance value of in-plane: 1000 or higher
(2) upside is checked head:
[checking pin]
Material: talmi gold
The size of tip portion:
External diameter is 0.35mm, and total length is 0.1mm
The size of core:
External diameter is 0.48mm, and total length is 1.8mm
The size of major diameter part:
External diameter is 0.55mm, and total length is 0.1mm
Size near part:
External diameter is 0.48mm, and total length is 3.0mm
Gap between the adjacent inspection pin: 0.75mm
[anisotropic conductive plate]
Size: 110mm * 110mm
Conductive path forms the thickness of part: 0.6mm
Conductive path forms the external diameter of part:
0.25mm
Conductive path forms the protrusion height of part: 0.05mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 35 μ m
Content: by volume 13%
The flexible polymer material:
Material: silicon rubber,
Hardness: 30
[dividing plate]
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 200mm * 346mm * 1.9mm
(3) upside base plate
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 200mm * 346mm * 4.0mm
Quality: 0.5kg
(4) upside supports:
Material: brass
Size:
The external diameter of tip portion: 4mm
Total length: 67mm
Gap between adjacent upside supports:
Horizontal (hereinafter also abbreviating " laterally " as): 32.25mm among Fig. 1
Perpendicular to horizontal direction (hereinafter also abbreviating " vertical direction " as): 24.75mm
(5) downside adapter
[circuit board that is used to check]
The size that is used for the electrode of electric current supply:
0.06mm×0.15mm
The size that is used for the electrode of voltage measurement:
0.06mm×0.15mm
The electrode and the gaps between electrodes that is used for voltage measurement that are used for the electric current supply: 90 μ m
The size of termination electrode: diameter is 0.4mm
The material of basis material:
The epoxy resin that glass fibre strengthens
Maximum ga(u)ge: 1.0mm
[anisotropic conductive plate]
The thickness of size: 110mm * 110mm * 0.1mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 20 μ m
Content: 18%, by volume
The flexible polymer material:
Material: silicon rubber,
Hardness: 40
At the resistance that can measure state lower edge thickness direction: 0.1 Ω
Along the resistance value of thickness direction to ratio along the resistance value of in-plane: 1000 or higher
(6) downside is checked head:
[checking pin]
Material: talmi gold
The size of tip portion:
External diameter is 0.35mm, and total length is 0.1mm
The size of major diameter part:
External diameter is 0.55mm, and total length is 1.8mm
Size near part:
External diameter is 0.48mm, and total length is 3.0mm
Gap 0.75mm between the adjacent inspection pin
[anisotropic conductive plate]
Size: 110mm * 110mm
Conductive path forms the thickness of part: 0.6mm
Conductive path forms the external diameter of part:
0.25mm
Conductive path forms the protrusion height of part: 0.05mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 35 μ m
Content: by volume 13%
The flexible polymer material:
Material: silicon rubber,
Hardness: 30
[dividing plate]
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 100mm * 338mm * 1.9mm
[aligning movable platen]
The thickness of size: 100mm * 338mm * 2.95mm
(7) downside base plate:
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 100mm * 338mm * 6.0mm
The protrusion height of projection: 3.0mm
Quality: 0.4kg
(8) downside supports:
Material: brass
Size:
The external diameter of tip portion: 4mm
Total length: 65mm
Gap between adjacent downside supports:
Laterally: 32.25mm
Vertical direction: 24.75mm
(9) the upside strong point and the downside strong point:
Gap between the adjacent upside strong point:
Laterally: 32.25mm
Vertical direction: 24.75mm
Cornerwise length in the upside unit area (the gap c among Fig. 4): about 41mm
Gap between the adjacent downside strong point:
Laterally: 32.25mm
Vertical direction: 24.75mm
Cornerwise length in the downside unit area: about 41mm
Gap (d among Fig. 4) between the downside strong point and the upside strong point in the upside unit area: about 20mm
In checkout facility (1), use zero defect circuit board conduct to want checked circuit board to carry out performance test (measuring the durability of minimum squeeze pressure and definite anisotropic conductive plate) according to each following method with following standard.The measurement result of minimum squeeze pressure is as shown in table 1, and the result who determines of the durability of anisotropic conductive plate is as shown in table 2.
In performance test, confirmed: by by flawless circuit board and extruding epipleural extruder member of described zero defect circuit board and the compound stack that the lower side panel extruder member constitutes, in the position of supporting extruding according to the upside strong point and the downside strong point respectively by upside support and downside, move along thickness direction with upside base plate and downside base plate and, can realize the state measured of checkout facility (1) with wavy the shape deflection and the distortion of rule.
[standard of zero defect circuit board]
The thickness of size: 100mm * 100mm * 0.8mm
Want the checked lateral electrode that goes up:
Minimum electrode size: diameter is 0.3mm,
Arrangement pitch: 0.75mm,
Number of electrodes: 7312
Want checked downside electrode:
Minimum electrode size: diameter is 0.3mm,
Arrangement pitch: 0.75mm,
Number of electrodes: 3784
[performance test]
(1) measurement of minimum squeeze pressure:
The checkout facility of being produced (1) is installed in the inspection part of track conveying type automated circuit board inspection machine " STARREC V5 ", then the zero defect circuit board that provides is arranged in the checkout facility (1).The squeeze pressure of track conveying type automated circuit board inspection machine " STARREC V5 " is changed in the scope of 100-250kgf step by step, when the electric current supplying electrode in every pair of inspection electrode is applied the electric current of 1mA, by the conduction resistance value of wanting checked electrode of voltage measurement electrodes measurement, under each squeeze pressure condition, measure 10 times about the zero defect circuit board.
The conduction resistance value of measuring reaches 100 Ω or higher checkpoint (hereinafter referred to as " NG checkpoint ") is judged as defective conducting, so that calculate the ratio (hereinafter referred to as " ratio of NG checkpoint ") of the quantity of NG checkpoint to total quantity of checkpoint.Ratio in the NG checkpoint be 0.01% or minimum squeeze pressure more hour be used as minimum squeeze pressure.
In the measurement of this conduction resistance value, measuring relevant squeeze pressure with this is released after the measurement of finishing conduction resistance value, so that make checkout facility return non-pressurised state, and when the measurement of carrying out conduction resistance value next time, apply the squeeze pressure of prescribed strength again.
Because in the zero defect circuit board, want checked on the quantity of lateral electrode be 7312, wanting the quantity of checked downside electrode is 3784, and each squeeze pressure condition is carried out 10 times and is measured, and " ratio of NG checkpoint " conclusivelys show the ratio (to hereinafter equally suitable) of NG checkpoint to 110960 checkpoints of being calculated by formula (7312+3784) * 10=110960.
In a kind of checkout facility, it seems from the viewpoint that reality is used, need make the ratio of NG checkpoint mostly be 0.01% most.If the ratio of NG checkpoint surpasses 0.01%, the check result that may lead to errors in some cases then wherein flawlessly wants checked circuit board be judged as defective.Thereby has the galvanoscopic possibility that to carry out circuit board with high reliability.
When can becoming low at the squeeze pressure of minimum, a kind of checkout facility want the electric-examination of checked circuit board to look into lower pressure.If the pressure in a kind of checkout facility when checking can be set to low, then when checking, can stop by what pressure caused and want for example deterioration of anisotropic conductive plate and the circuit board that is used to check of checked circuit board and parts, and can use durable tolerance is low under pressurized conditions part part, make expectation realize the miniaturization and the simplification of checkout facility as checkout facility.As a result, can improve the durability of checkout facility itself and reduce the production cost of checkout facility.
(2) durability of anisotropic conductive plate determines
The checkout facility of being produced (1) is installed in the inspection part of track conveying type automated circuit board inspection machine " STARREC V5 ", then the zero defect circuit board that provides is arranged in the checkout facility (1).After the number of times to zero defect circuit board pressurization regulation under by the squeeze pressure condition of track conveying type automated circuit board inspection machine " STARREC V5 " at 130kgf, under the condition of the squeeze pressure of 130kgf, when the electric current supplying electrode in every pair of inspection electrode is applied the electric current of 1mA, by the conduction resistance value of wanting checked electrode of voltage measurement electrodes measurement, measure altogether 10 times about the zero defect circuit board.The conduction resistance value of measuring reaches 100 Ω or higher checkpoint (NG checkpoint) is judged as defective conducting, so that calculate the ratio (ratio of NG checkpoint) of the quantity of NG checkpoint to the checkpoint sum.
Then, except the anisotropic conductive plate in checkout facility (1) replaces with new anisotropic conductive plate, with above-mentioned identical condition under flawless circuit board is carried out the pressurization of stipulated number, and be the squeeze pressure condition changing 150kgf, after this, except the squeeze pressure condition is changed to 150kgf measures the conduction resistance value, to calculate the ratio of NG checkpoint with above-mentioned identical mode.
In the measurement of this conduction resistance value relevant with anisotropic conductive plate durability, squeeze pressure about this measurement is released after the measurement of finishing conduction resistance value, get back to non-pressurised state so that make checkout facility, and when carrying out the measurement next time of conduction resistance value, apply the squeeze pressure of the intensity of regulation again.
<reference examples 1 〉
Produced a kind of checkout facility (hereinafter being also referred to as " checkout facility of contrast (1) ") that is used for circuit board, except following, it has and the identical structure of checkout facility (1): the thickness of upside base plate is set to 10.0mm, the thickness of downside base plate is set to 13.0mm, the external diameter of the tip portion of each was set to 6.0mm during upside support and downside supported, between upside supports and the lateral clearance of downside between supporting be set to 32.25mm respectively, the gap of vertical direction is set to 24.75mm respectively, and the upside strong point and the downside strong point are provided with by following mode.
Because in the checkout facility (1) of this contrast, compare with checkout facility (1), use has the base plate of big thickness as upside base plate and downside base plate, need repeatedly drilling operation so form a through hole, the time that forms the required drilling operation of through hole is elongated, therefore compare with checkout facility (1), productivity ratio reduces.
Except the contrast circuit board of use producing (1), the minimum squeeze pressure of anisotropic conductive plate and durability are to be determined with example 1 identical mode.The measurement result of minimum squeeze pressure is shown in table 1, the durability of anisotropic conductive plate determine the results are shown in table 2.
In contrast circuit board (1), the upside strong point and the downside strong point are formed with the form of grid respectively, and be set up in mode shown in Figure 17, when seeing contrast circuit board (1) from the top, upside strong point 97A and downside strong point 97B are positioned at the same position on the projection plane.In Figure 17, the dotted line of the unexpected misfortune that a common unit region R 4 that is formed by upside strong point 97A and downside strong point 97B is replaced.
In contrast circuit board (1), between the adjacent upside strong point and the clearance distance between the downside strong point laterally be respectively 32.25mm, vertically be respectively 24.75mm, cornerwise length of the diagonal of upside unit area and downside unit area (the gap c of Figure 17) all is 41mm.Additional disclosure, the gap d shown in Figure 4 of contrast circuit board (1) is 0mm.
[table 1]
[table 2]
<example 2 〉
Produced a kind of checkout facility (hereinafter being also referred to as " checkout facility (2) ") that is used for the circuit board of following condition according to structure shown in Figure 13, it is applicable to the inspection part of track conveying type automated circuit board inspection machine " STARREC V5 " (being made by NIDEC-READ CORPORATION).
When producing this checkout facility (2), thickness is that the plate of 4.0mm is used as the upside base plate, make a through hole can utilize a drilling operation to form, with thickness is 6.0mm's thereby will form the downside base plate that a through hole need carry out repeatedly drilling operation and compare, can shorten forming the drilling operation time that through hole is required, thereby can enough high efficient form through hole.
In checkout facility (2), the upside strong point and the downside strong point are formed with the form of grid respectively, and arrange by this way, make on specific projection plane M1, downside strong point is set in the rectangle upside unit area of being divided by 4 adjacent upside strong points on the position that two diagonal intersect, and upside strong point is set in the rectangle downside unit area of being divided by 4 adjacent downside strong points on the position that two diagonal intersect.
(1) upside adapter:
[circuit board that is used to check]
Check the sum of electrode: 7312
The minimum size of checking electrode:
60μm×150μm
The sum of termination electrode: 3784
The size of smallest end electrode:
60μm×150μm
The material of basis material:
The epoxy resin that glass fibre strengthens
Maximum ga(u)ge: 1.0mm
[anisotropic conductive plate]
The thickness of size: 110mm * 110mm * 0.1mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 20 μ m
Content: 18%, by volume
The flexible polymer material:
Material: silicon rubber,
Hardness: 40
(2) upside is checked head:
[checking pin]
Material: talmi gold
The size of tip portion:
External diameter is 0.35mm, and total length is 0.1mm
The size of core:
External diameter is 0.48mm, and total length is 1.8mm
The size of major diameter part:
External diameter is 0.55mm, and total length is 0.1mm
Size near part:
External diameter is 0.48mm, and total length is 3.0mm
Gap between the adjacent inspection pin: 0.75mm
[anisotropic conductive plate]
The thickness of size: 110mm * 110mm * 0.25mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 35 μ m
Content: by volume 13%
The flexible polymer material:
Material: silicon rubber,
Hardness: 30
[dividing plate]
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 200mm * 346mm * 1.9mm
(3) upside base plate
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 200mm * 346mm * 4.0mm
Quality: 0.5kg
(4) upside supports:
Material: brass
Size:
The external diameter of tip portion: 4mm
Total length: 67mm
Gap between adjacent upside supports:
Laterally: 32.25mm
Vertical direction: 24.75mm
(5) downside adapter
[circuit board that is used to check]
Check the sum of electrode: 7312
The minimum size of checking electrode:
60μm×150μm
The sum of termination electrode: 3784
The size of smallest end electrode:
60μm×150μm
The material of basis material:
The epoxy resin that glass fibre strengthens
Maximum ga(u)ge: 1.0mm
[anisotropic conductive plate]
The thickness of size: 110mm * 110mm * 0.1mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 20 μ m
Content: 18%, by volume
The flexible polymer material:
Material: silicon rubber,
Hardness: 40
(6) downside is checked head:
[checking pin]
Material: talmi gold
The size of tip portion:
External diameter is 0.35mm, and total length is 0.1mm
The size of major diameter part:
External diameter is 0.55mm, and total length is 1.8mm
Size near part:
External diameter is 0.48mm, and total length is 3.0mm
Gap between the adjacent inspection pin: 0.75mm
[anisotropic conductive plate]
The thickness of size: 100mm * 110mm * 0.25mm
Conductive particle:
Material: gold-plated nickel particle,
Average particulate diameter: 35 μ m
Content: by volume 13%
The flexible polymer material:
Material: silicon rubber,
Hardness: 30
[dividing plate]
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 100mm * 338mm * 1.9mm
[aligning movable platen]
The thickness of size: 100mm * 338mm * 2.95mm
(7) downside base plate
Material: the epoxide resin material " FR-4 " that glass fibre strengthens
The thickness of size: 100mm * 338mm * 6.0mm
The protrusion height of projection: 3.0mm
Quality: 0.4kg
(8) downside supports:
Material: brass
Size:
The external diameter of tip portion: 4mm
Total length: 65mm
Gap between adjacent upside supports:
Laterally: 32.25mm
Vertical direction: 24.75mm
(9) the upside strong point and the downside strong point:
Gap between the adjacent upside strong point:
Laterally: 32.25mm
Vertical direction: 24.75mm
Cornerwise length in the upside unit area:
About 41mm
Gap between the adjacent downside strong point:
Laterally: 32.25mm
Vertical direction: 24.75mm
Cornerwise length in the downside unit area:
About 41mm
The downside strong point in the upside unit area and the gap between the upside strong point: about 20mm
In checkout facility (2), the zero defect circuit board that use is used in example 1 is as wanting checked circuit board, except in the measurement of the minimum squeeze pressure of example 1, measuring the conduction resistance value checking in the electrode when checking that electrode applies the electric current of 1mA, with with example 1 in carry out minimum squeeze pressure the identical mode of measurement carry out performance test, and measure the conduction resistance value except in example 1, when determining the durability of anisotropic conductive plate, when the inspection electrode being applied the electric current of 1mA, checking in the electrode, to carry out another kind of performance test with the identical mode of durability of in example 1, determining the anisotropic conductive plate, the squeeze pressure condition of 130kgf is changed and is 150kgf, and the squeeze pressure condition of 150kgf is changed and is 180kgf.The measurement result of minimum squeeze pressure is shown in table 3, the durability of anisotropic conductive plate determine the results are shown in table 4.
In performance test, confirmed: by by zero defect circuit board and extruding epipleural extruder member of described zero defect circuit board and the compound stack that the lower side panel extruder member constitutes, in the position of supporting by upside respectively and the downside support is pushed according to the upside strong point and the downside strong point, move along thickness direction with upside base plate and downside base plate and, can realize the state measured of checkout facility (2) with wavy the shape deflection and the distortion of rule.
<reference examples 2 〉
Produced a kind of checkout facility (hereinafter being also referred to as " checkout facility of contrast (2) ") that is used for circuit board, except following, it has and the identical structure of checkout facility (2): the thickness of upside base plate is set to 10.0mm, the thickness of downside base plate is set to 13.0mm, the external diameter of the tip portion of each was set to 6.0mm during upside support and downside supported, between upside supports and the lateral clearance of downside between supporting be set to 32.25mm respectively, the gap of vertical direction is set to 24.75mm respectively.
Because in the checkout facility (2) of this contrast, compare with checkout facility (2), use has the base plate of big thickness as upside base plate and downside base plate, form a through hole and need repeatedly drilling operation, the time that forms the required drilling operation of through hole is elongated, therefore compare with checkout facility (2), productivity ratio reduces.
Except the contrast circuit board of use producing (2), the minimum squeeze pressure of anisotropic conductive plate and durability are to be determined with example 2 identical modes.The measurement result of minimum squeeze pressure is shown in table 3, the durability of anisotropic conductive plate determine the results are shown in table 4.
In contrast circuit board (2), the upside strong point and the downside strong point with contrast circuit board (1) in the upside strong point condition identical with the downside strong point under be formed with the form of grid respectively.
[table 3]
[table 4]