CA2277792A1 - A toothbrush with flexibly mounted bristles - Google Patents
A toothbrush with flexibly mounted bristles Download PDFInfo
- Publication number
- CA2277792A1 CA2277792A1 CA002277792A CA2277792A CA2277792A1 CA 2277792 A1 CA2277792 A1 CA 2277792A1 CA 002277792 A CA002277792 A CA 002277792A CA 2277792 A CA2277792 A CA 2277792A CA 2277792 A1 CA2277792 A1 CA 2277792A1
- Authority
- CA
- Canada
- Prior art keywords
- skeleton
- toothbrush
- resilient
- bristles
- tufts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B5/00—Brush bodies; Handles integral with brushware
- A46B5/002—Brush bodies; Handles integral with brushware having articulations, joints or flexible portions
- A46B5/0025—Brushes with elastically deformable heads that change shape during use
- A46B5/0029—Head made of soft plastics, rubber or rubber inserts in plastics matrix
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B7/00—Bristle carriers arranged in the brush body
- A46B7/06—Bristle carriers arranged in the brush body movably during use, i.e. the normal brushing action causing movement
Abstract
A toothbrush having a handle at one end thereof and a bristle bearing head, the head comprising a skeleton, a resilient member mounted on at least one side of the skeleton, tuft mounting means in the skeleton and/or resilient member for receiving bristles, the resilient member bristle tufts being capable of toggling movement, the resilient member tuft mounting means comprising an array of rigid receptacles or wells attached to the skeleton by a bridge hinge, characterised in that the bridge hinges are broken.
Description
A TOOTHBRUSH WITH FLEXIBLY MOUNTED BRISTLES
The invention relates to a toothbrush having flexibly mounted bristles on t:he toothbrush head, and in particular to brushes having an elastomeric component and a non-elastomeric component.
Man has developE:d means of controlling microbially related diseases such as caries and periodontal disease by means of brushing. ~flhilst the main aim of toothbrushing is tc remove plaque, excessive force or brushing frequency can lead to da_nage of the teeth or surrounding soft tissue. To remove plaque effectively, toothbrush filaments need to penetrate into the "v" shaped interproximal areas between 1~ the teeth to remove plaque with the minimum amount of force.
Conventional toothbrushes comprise bristles mounted in rigid head materials. The rigid head material provides support for the bristles.
The bristles are generally mounted on the toothbrush in a substantially upward orientation. Following use over a prolonged period the bristles tend to splay permanently outwards from the upward orientation whereupon the toothbrush is discarded and replaced.
However, it has been found that an improved cleaning operation can be performed with a toothbrush in which the bristles are splayed or adapted to splay in a controllable and repeatable manner. Accordingly, toothbrushes have been developed in which the toothbrush head is flexible to facilitate movement of the bristles in use. The flexible head is usually made up of jointed portions or segments SU6STITUTE SHEET (RULE 26) which facilitate articulation of groups of bristles.
Generally tufts can only flex in one direction/plane i.e.
parallel to the plane defined by the longitudinal axis of the handle transverse to the aforementioned plane. However, a disadvantage of such segments is that unwanted foreign matter can accumulate in spaces between the segments and that individual tufts cannot articulate independently of one another, thereby reducing cleaning and plaque removal efficiency.
Bristles, particularly fine bristles, dean more efficiently when they penetrate effectively ~ntc the interproximal spaces between teeth and gums. Fine bristles can exhibit and enhance a splaying effect. In addition, we l~ have found that fine bristles produce a more effective cleaning effect as they penetrate further into the interproximal spaces between the teeth and gums. However) it has been found that fine bristle tufts are particularly susceptible to excessive permanent splaying in use thereby reducing cleaning efficacy. Accordingly, rapid deterioration of the toothbrush results.
An object of the invention is to provide a toothbrush having a head with bristles mounted thereon in which the 2~ bristles mounted on the toothbrush head can repeatably and resiliently splay and move in a multidirectional manner to provide more effective cleaning.
According to the invention there is provided a toothbrush having a handle at one end thereof and a bristle bearing head, the head comprising a skeleton, a resilient member mounted to at least one side of the skeleton, tuft mounting means in the skeleton and/or resilient member for SUBSTITUTE SHEET (RULE 26) ~PQ - Munich 19 Ok~. f998 receiving bristles, the resilient member bristle tufts beir:g capable cf toggl.ing movement, the resilient me.~.~er tu=t mounting means comprising an array cf rigid receptacles or wells attached to the skeleton by a bridge hinge, characterised in. that the bridge hinges are broken.
Q.~.1~C,~ )Syo~qF~
..~._ .._. t~'.w. i .. ~u ..~. ~.tle l:iVe.~.L1V.., ~...
is provi d a toothbrush having a handle at one end t:erec~
and a bristl a ' Baring head, the head ccmpri sir:g a s.<_~'cor:, LO a resilient member ., anted tc at least one side oL the skel eton, tuft m.cunti:ig :;, ns in the ske 1 eton andior reS111ent member fOr ~~eCelvlng "'lStleS, the reS111enC
me?TtGer brlStl a tufts L)e~:lg Capable cL tCggl~ng mcV°ment, th a tuft mour_ting means comprising an array o Yigid receptacles 1~ .._ ..__.. _.. .._..... ~.... _;~~.~... ~ul~,~ _ ' .,. ..~... AS SuC~" .
the brush of the i nver..ticr: has bristles mounted in rigid recectacl es or wel l s whit'.~. ar~. unattached to the skel eton, but are lin'.ced thereto by one cr more resilient members.
20 ~ccordir.g to yet a further aspect oz the invention, there is provided a rne:tr:od of manufactur ing a toothbrush raving a handle at one: end thereof and a bristle beari~:g head, the head comprising a skeleton, a resilier.~ me_rnber mounted to at least ore -side o_ the skeleton, tuft mcuntir:g 25 means in the skeleton andicr resilient member for receivir:g bristles, tre resilient member bristle tufts being capa'~1e of toggling movement, t~~~e tuft mounting means c~:,mpr,~sinc a=.
array of rigid receptacles or wells in which t'.~.e briscl=
tufts are mounted, com.prisir:g providing the skeletcr. '.~.a-.ing 30 attached thereto rigid receptacles or wells means by hikes, inserting bristle tufts i.~.to the rigid receptacles or w~~ls, ar:d subsequentl~r breaking the hinges. The hinges may be G !1 f. G r: r~ n broken before cr a_ter ..he resilient member is mcu__.._.. ~,..;.o ANiEiJCED SHEET
The invention relates to a toothbrush having flexibly mounted bristles on t:he toothbrush head, and in particular to brushes having an elastomeric component and a non-elastomeric component.
Man has developE:d means of controlling microbially related diseases such as caries and periodontal disease by means of brushing. ~flhilst the main aim of toothbrushing is tc remove plaque, excessive force or brushing frequency can lead to da_nage of the teeth or surrounding soft tissue. To remove plaque effectively, toothbrush filaments need to penetrate into the "v" shaped interproximal areas between 1~ the teeth to remove plaque with the minimum amount of force.
Conventional toothbrushes comprise bristles mounted in rigid head materials. The rigid head material provides support for the bristles.
The bristles are generally mounted on the toothbrush in a substantially upward orientation. Following use over a prolonged period the bristles tend to splay permanently outwards from the upward orientation whereupon the toothbrush is discarded and replaced.
However, it has been found that an improved cleaning operation can be performed with a toothbrush in which the bristles are splayed or adapted to splay in a controllable and repeatable manner. Accordingly, toothbrushes have been developed in which the toothbrush head is flexible to facilitate movement of the bristles in use. The flexible head is usually made up of jointed portions or segments SU6STITUTE SHEET (RULE 26) which facilitate articulation of groups of bristles.
Generally tufts can only flex in one direction/plane i.e.
parallel to the plane defined by the longitudinal axis of the handle transverse to the aforementioned plane. However, a disadvantage of such segments is that unwanted foreign matter can accumulate in spaces between the segments and that individual tufts cannot articulate independently of one another, thereby reducing cleaning and plaque removal efficiency.
Bristles, particularly fine bristles, dean more efficiently when they penetrate effectively ~ntc the interproximal spaces between teeth and gums. Fine bristles can exhibit and enhance a splaying effect. In addition, we l~ have found that fine bristles produce a more effective cleaning effect as they penetrate further into the interproximal spaces between the teeth and gums. However) it has been found that fine bristle tufts are particularly susceptible to excessive permanent splaying in use thereby reducing cleaning efficacy. Accordingly, rapid deterioration of the toothbrush results.
An object of the invention is to provide a toothbrush having a head with bristles mounted thereon in which the 2~ bristles mounted on the toothbrush head can repeatably and resiliently splay and move in a multidirectional manner to provide more effective cleaning.
According to the invention there is provided a toothbrush having a handle at one end thereof and a bristle bearing head, the head comprising a skeleton, a resilient member mounted to at least one side of the skeleton, tuft mounting means in the skeleton and/or resilient member for SUBSTITUTE SHEET (RULE 26) ~PQ - Munich 19 Ok~. f998 receiving bristles, the resilient member bristle tufts beir:g capable cf toggl.ing movement, the resilient me.~.~er tu=t mounting means comprising an array cf rigid receptacles or wells attached to the skeleton by a bridge hinge, characterised in. that the bridge hinges are broken.
Q.~.1~C,~ )Syo~qF~
..~._ .._. t~'.w. i .. ~u ..~. ~.tle l:iVe.~.L1V.., ~...
is provi d a toothbrush having a handle at one end t:erec~
and a bristl a ' Baring head, the head ccmpri sir:g a s.<_~'cor:, LO a resilient member ., anted tc at least one side oL the skel eton, tuft m.cunti:ig :;, ns in the ske 1 eton andior reS111ent member fOr ~~eCelvlng "'lStleS, the reS111enC
me?TtGer brlStl a tufts L)e~:lg Capable cL tCggl~ng mcV°ment, th a tuft mour_ting means comprising an array o Yigid receptacles 1~ .._ ..__.. _.. .._..... ~.... _;~~.~... ~ul~,~ _ ' .,. ..~... AS SuC~" .
the brush of the i nver..ticr: has bristles mounted in rigid recectacl es or wel l s whit'.~. ar~. unattached to the skel eton, but are lin'.ced thereto by one cr more resilient members.
20 ~ccordir.g to yet a further aspect oz the invention, there is provided a rne:tr:od of manufactur ing a toothbrush raving a handle at one: end thereof and a bristle beari~:g head, the head comprising a skeleton, a resilier.~ me_rnber mounted to at least ore -side o_ the skeleton, tuft mcuntir:g 25 means in the skeleton andicr resilient member for receivir:g bristles, tre resilient member bristle tufts being capa'~1e of toggling movement, t~~~e tuft mounting means c~:,mpr,~sinc a=.
array of rigid receptacles or wells in which t'.~.e briscl=
tufts are mounted, com.prisir:g providing the skeletcr. '.~.a-.ing 30 attached thereto rigid receptacles or wells means by hikes, inserting bristle tufts i.~.to the rigid receptacles or w~~ls, ar:d subsequentl~r breaking the hinges. The hinges may be G !1 f. G r: r~ n broken before cr a_ter ..he resilient member is mcu__.._.. ~,..;.o ANiEiJCED SHEET
the skeleton, though They are preferably broken after t::e resilient member is mounted on the skeleton.
Conver_ient~.y, in some preferred embodiments, the skeleton is a central one, and the resilient member a resilient side member, ar:d is mounted on either side of the central skeleton, though it is envisaged that the ske'_etcr.
may be the outer. edges oL the brus~., ar:d the resili?nt member may be central ly located in the brush, surrou:_drg the resilier:t m~::nber In Our CO-~)e.~.dlr:C~ a~p~ '_CatlCn , r-r=S" e~ ~ ='" 1.10 98 I~Z9~8 __,...._..... ..~.:'~-~~~~, t:e cor:tencs Of which are irccrporate by refE=_r;:nce, we describe a Varl ety of tcct~~.brush ccr.fi.gurat ions Which compri se a tcot::brus~: ha.~.d_e and head, th:e head having a ce.~.tral, relatively rigid CenCral Ske1 etGrL, Whe::°:ln tha brlStleS ara ge.~.er~1 1y T_T;OUr.t='~.
1:1 a relatl'Iel~! reSlll~.nC material SurrCUndlng tl".e CenCral skeleton. One of the:. ccr:=iguraticns s~.cws an array of -brlStle reCel Vlng "'2CE?ptaCl eS Or Wells WhlCh are attaCheC.. t0 ~n1-r 1 ' Ar '~i g ~ r'geS . 'Ne ha'!e nOW
the c....,._a_ s~ei.~_cn by b_ d a hl_.
surprisingly found t~at an advantageous configuratior_ o=
brush is attaire~d if ~..,.ese bri dge hinges are man~'actured initially but are tl~:eT: SL:~..~,Seguentiy broker. or cuC, in t~:at 2~ the brush head '.s abltc at~_ain an i.~.creased amcu:~t cf toggling movemeY:t ir. sae, and thereby increase its c~.e~nir.g efficiency. In spite c= _::is, the brush as a Whole still maintains its iutegr~.t:y.
n aG'Q1 tlOrL, the ~rC'I~ SlOn Of br'_dg° hl ngeS lnlCl~1 i ~~
in the brushing wr:ich arm subseguer:tlv broken cr cut has beer. found to provi de ad~rantages in terms cf the manufacturing process) and in particular the e~~icier_c_f o=
A"~J~Ei~J~E~ S~iEET
configuring the bristles into the brush head during manufacture (i.~~. moulding) of the brush.
Toothbrushes according to the invention have a head with bristles m~~unted therein in which the bristles mounted on the toothbrush head can repeatedly and resiliently splay and move in all planes (upwards/downwards/sideways), herein referred to as "toggle". Such brushes have the bristles mounted in rece:gtacles or wells which are not directly attached to the central skeleton, but instead are joined thereto by one or more resilient members.
Preferably, the resilient means comprises a resilient side member having a relatively low modulus of elasticity, l~ mounted on a more ric;id central skeleton, which has a relatively high modulus of elasticity. More preferably at least some of the bristles are tufts of bristles.
Preferably, the receptacles or wells in which the bristles are mounted are substantially surrounded or encased in the resilient side members.
Conveniently thE: skeleton is ellipsoidal. Suitably the skeleton is surrounded. by the side members. More suitably, 2~ the side members furt;h.er comprise at least one massaging protrusion, though an embodiment of the invention contemplates a brush in which the whole of the brush head is encapsulated ir.~ rubber, and thus acts as a "massaging protrusion" as a whole.
Advantageously the resilient means further comprises a resilient boot surrounding the bristles or tufts of bristles. Preferably the resilient means and the boots are SU~STITUTE SHEET (RULE 26) integral to form a unitary resilient means and the resilient block and the boots comprise a rubber material.
In addition, a contemplated aspect of the invention is one in which several wells incorporating several tufts or collections of tufts may be joined together, for example being mounted together as a plate, with one or more hinges linking one or more plates in the head, with the hinges between the plates being subsequently broken to allow toggling between the plates. The result cf this is a brush having bristle tufts mounted on plates which are not directly attached to the central s~:eletcn, but which are linked thereto via a resilient member.
Conveniently the tufts of bristles comprise pear-shaped tufts.
The invention will now be described having regard to the accompanying drawings in which:
Figure 1 is a top plan view of a first embodiment of a toothbrush of the invention showing the handle and toothbrush head with the bristles shown in broken lines;
Figure 2 is a side elevation of the toothbrush of Figure 1;
Figure 3 is a top plan view of the first embodiment of a toothbrush head of the invention in which the peripheral arrays of bristles are booted;
SUBSTITUTE SHEET (RULE 26) Figure 4 is a perspective view of a second embodiment of a toothir~rush head of the invention with the head partially cut away and a bottom sleeve removed for clarity, showing the hinges linking the central skeleton anal the tuft mounting receptacles intact prior to breaking;
Figure 5 is a pex-spective view of a third embodiment of toothbrush head according to the invention;
Figure 6 is a top plan view of the toothbrush of Figure 5;
Figure 7 is a perspective of a toothbrush head of the IS invention similar to that shown in Figure 5 but having a further alternative tuft arrangement;
Figure 8 is a perspective view of a toothbrush head of the invention similar to that shown in Figure 5 but having another bristle tuft arrangement;
Figure 9 is a top plan view of the toothbrush of Figure 11;
Figure 10 i.s a perspective view of a toothbrush head of the invention again similar to that shown in Figure 5, but with a further bristle tuft,arrangement;
Figure 11 i.s a perspective view of a toothbrush head of the invention similar to that shown in Figure 5 but with yet a further alternative bristle tuft arrangement. ;
SUBSTITUTE SHEET (RULE 26) Figure 12 is a top plan view of the toothbrush of Figure 11;
Figure 13 is a perspective view of a toothbrush head of the invention similar to that shown in Figure S but with another bristle tuft array and with a portion of the peripheral array omitted for clarity;
Figure 14 is a top plan view of the toothbrush of Figure 13;
Figure 15 is a perspective view of the toothbrush head of Figure 13 with the peripheral array of bristles in place;
Figure 16 is a perspective view of an alternative embodiment of a toothbrush head of the invention having booted peripheral bristle tufts and unbooted tufts in a rubber encased head;
Figure 17 is a perspective view of yet another embodiment of a toothbrush head of the invention having a booted centre array of bristles;
2~ Figure 18 is a perspective view of a further embodiment of a toothbrush of the invention with the skeleton and tuft mounting receptacles intact, prior to being encased in resilient material; and Figure 19 is a perspective view of the toothbrush of figure 18 with the skeleton encased.
SUBSTITUTE SHEET (RULE 26) Figures 1 to 3 show a first embodiment of a toothbrush of the inventio:z. Figure 1 shows a top plan view of the toothbrush of tine invention, whilst Figure 2 shows a side elevational view of the toothbrush.
S
As shown in Figurf=_s 1 and 2, the toothbrush is made up of a head (1) and a handle (2). Figure 3 shows a top plan view of the toothbrush head of Figures 1 and 2.
As shown in the drawings, the head (1) is mounted or internally moulded at one end of the handle (2) and is made up of an underc<zrriage-type skeleton (3i in which a resilient head block (:?S) (shown shaded) is disposed. The skeleton (3) has a narrow elongate ellipsoidal portion (23) li which is a cont:Lnuat:ion of and integral with the handle (2).
At the end remote from the handle (2), the skeleton (3) is expanded latera:Lly outwards to define a semi-circular tip portion (2~) in head tip (21).
The head b:Lock (25) is supported by the ellipsoidal portion (23) an<~ the semi-circular tip portion (24). The head block (25) extends laterally outwards from i.e. stands proud of the el:Lipsoidal portion (23) and extends upwards from the ellipsoidal. portion (23)~ to define two resilient side members (5;~. Ther_efore, the resilient side members (6) are not directl~~ mounted on the skeleton (3) and hence have greater flexibi:Lity than the portion of the head block (25) which is mounted on t:he skeleton (3).
The under carriage-type skeleton (3) increases the surface area of the head to facilitate bonding of the side members (6) to t:he head (1). The head block (25), when SUBSTITUTE SHEET (RULE 26) viewed from a top plan view as shown in Figure 3, entirely covers the toothbrush head.
The head (1) is provided with a centre array of S bristles (8) made up of substantially tear or pear-shaped bristle tufts (9) when viewed from above and two side arrays (10) either side of the centre array (8) made up of linear bristle tufts (11) disposed substantially perpendicular to the longitudinal axis of the handle (2). The semi-circular 10 tip (24) is further provided with a tip array (i'?) of bristles having a substantially frustoconical outline when viewed from above as shown in Fiaure The side array of bristles (10) are provided with boots l~ (7) which extend upwards from the head block (25) and are moulded from the same resilient material. The linear tufts of the side arrays (10) are supported by the boots (7) and are restrained within the boot (7) by a bond between the resilient material of the head block (?S) and the material of the bristles of the linear tufts (11).
The linear tufts (11) are made up of bristle filaments which can flex and splay outwards from the centre array (8) in use. Fine bristle filaments which can also be used enhance the splaying effect. The flexibility of the linear tufts (11) is further enhanced by the manner in which the resilient side members (6) stand proud of the under carriage skeleton (3).
However, due to the resilience of the side members (6) and of the boots (7), the linear tufts (11) return to their original positions following use and do not exhibit excessive splaying.
SU6STITUTE SHEET (RULE 26) The bristles of the toothbrush head (1) can be secured in pcsition and the toothbrush can be mad=-using the methods and mater ials described in our co-pending ~_ _ __.... ~ _ __.. Woaa~~Lq~
~' = .~__.,., .:~-=~~:-~-~, the contents of which are incorocrated hei:ein b~~ reference.
The tccthbrush cf the invention can also be asse_nble~
using standard t:echnc:ic;g=r known as anc::cr bar technol ogy combined with mculdinc;. ccr i.~.stance, the bristles Or filaments can bc~ attar_:_ed tc the head using said anchcr bar techr:ol egy ccmbi.ned w_th mculding. gore parti cul ar l y, the bristl °S Or f11 c._TTIe_ntS Car: 'C ~ CO t:'~e head L:S1..~_G SG_C
be att~. hea anchor bar technology and t:~.e resilient head block (25) 1~ moulded around the bristles. The anchor bar method is particularly applicab?.e to mounting the bristles on the brus: (e.g. in some em:bccime.~.ts these mour:ted cn t:ze central skel eton) whic~: do r.ct: tcgg;e.
In a highl'J ~ r~fc''rr°'.~' aSp eCt Of thlS lnVentlOn, C:e tcothbrush is manufactured 'oy standard manufacturing teCl:n=GUeS 5110:: aS thC:Se deSCr;bed abOVe, but then t:ie assembled brush is subjected to mechanical shock a o cause tr:e bridging hinges SNr.io'.~. jcin the central s~celetcn to t:~e 2~ array of rigid rocepcacles cr wells in w:-~ich the bristles are mounted to fractur" be=ere the brush is commercia'_'_y sold. Preferabl-;r, the hinges are cut or fracture before t~.
reSllient me.'Tlber ( 2. g. C'~.:~ber ) ' s moul deCl arOU.~.d t:':e SkeleCOn, tc produce the flnlShed brush.
Figure 4 sh~~ws a perspective view of another alCernatl'!e e:TtbOG~:~lent Of the ;nVentlOn S~mil dr t0 tnat ShOwIl rln w::-Cn C.=a e:Cte._::al Llg'treS 1:1 wh;Ch C}":e eXCer:''.a!
~t - ,n.-.~, C,~ ~rT.'~
~n!'L.~'I:rL:i vJi W 7 The bristly=s of the toothbrush head (1) can be secured in position and the toothbrush can be made using the methods and materials d.=scribed in our co-pending British patent application no.'a6200892.8, the contents of which are incorporated herein by reference.
The toothbrush of the invention can also be assembled using standard '~~echnology known as anchor bar technology combined with moulding. For instance, the brist;es cr f filaments can be attached to the head using ~Uid u:~chcr bar technology combined with moulding. i~iorc :~art,~w.:~ariy , the bristles or filaments can be attached to the tma~: using said anchor bar technology and the resilient head blocs: (25) moulded around ~~he bri:~tles. The anchor bar method is particularly applicable=_ to mounting the bristles on the brush (e. g. in ;some embodiments those mounted on the central skeleton) which do riot toggle.
In a highl=~ preferred aspect of this invention, the toothbrush is m~~nufactured by standard manufacturing techniques such as those described above, but then the assembled brush is subjected to mechanical shock to cause the bridging hinges which join the central skeleton to the array of rigid :receptacles or wells in which the bristles are mounted to fracture, before the brush is commercially sold. Preferably, the hinges are cut or fractured before the resilient member (e.g. rubber) is moulded around the skeleton, too pr~~duce the finished brush.
Figure 4 shows a perspective view of another alternative emb~~diment of the invention similar to that ' shown in which the external figures in which the external ~ p~tJl.~
SUBSTITUTE SHEET (RULE 26) appearance of the brush head is similar, but showing in more detail the internal configuration of the brush. In particular, the array of wells (16) in which the linear tufts (11) are mounted or captured is shown. In this present embodiment, the linear tufts (11) can be prefabricated to be easily inserted in the wells (16), which wells (16) are attached by hinges to the central skeleton, but which hinges can then be subsequently be broken.
The array of wells (16) is encased in the resilient side member material (6). The resilient side members (6) are also provided with boots (7) ~rahich support the linear bristle tufts (11).
The linear tufts (11) are formed individually to provide the prefabricated tuft (17). The bristles of the prefabricated tuft (17) are held together by a separate bottom sleeve (18), or by melting the individual bristles together in a controlled fashion.
Figures 5 to 15 show alternative arrangements of the external configurations of the centre, side and tip arrays (8), (10) and (12) respectively of the toothbrush head (1), the arrays being formed on the brush head according to the methods described above. The arrangement of the bristles in conjunction with the side members (6) provides an efficient toggling and hence cleaning effect due to the orientation of the surfaces defined by the free ends of the tufts.
Figure 5 shows a perspective view of an alternative toothbrush head of the invention similar to the embodiment shown in the earlier Figures, but with an alternative bristle array.
SUBSTITUTE SHEET (RULE 25) More particularly, the side arrays (10) are made up of linear tufts (1:L) as ;previously described which are supported by boots (7) while the tip array (12) is made up of tufts having a subst:antially frustoconical outline when viewed from above. T:he centre array (8) is made up of tufts (9) of bristles cut or shaped so as to define a series of tufts (9) whose free ends are cut/shaped tc define alternating surfaces at: their free ends tc enhance the cleaning effect on the teeth. As shown in Figure 5, the tufts (9) c>f br~_stles define top surfaces (3C) of the tufts (9) which slope downw,srds towards the plane defined by the handle (2) in an alt.e:rnating fashion.
Figure 6 shows a t:op plan view of the toothbrush head of Figure 5.
Figure 7 shows a perspective view of an alternative arrangement of arrays (8, 10 and 12). The head is made up generally similarly to the embodiment shown in Figure 5 but while the centre array (8) have sloped top surfaces (30) of bristles similar to those described in Figure S which do not alternate. More part:ic:ularly, the surfaces (30) are sloped inwards towards the centre of the brush head.
2~
Figure 8 again shows a toothbrush similar to the embodiment described :in Figure 5 but with an alternative bristle arrangement. More particularly, the tip array (12) is provided with semi-circular tufts (31) which follow the outline of the t:oothb:rush tip ( 21 ) . The side arrays ( 10 ) are similar to t:he side arrays previously described while the centre array ( 8 ) :i;s made up of a series of tufts ( 9 ) having sloped top sur:Eaces (30). The tufts (9) of bristles SUBSTITUTE SHEET (RULE 2fi) in the centre array (8) are substantially linear similar to the array of the side arrays (8) but in which the top surfaces (30) have been shaped/cut to define sloped surfaces.
Figure 9 is a top plan view of the configuration of Figure 8 and shows the semi-circular tip tufts (31). As shown in Figure 9, the centre array (8) ef tufts (q) is also made up of tufts which are slightly semi-circular in shape.
Figure 10 shows a perspective view cf yet another arrangement of array in which the centre urra~,~ cf bristles is again a linear tuft (9) but with the surfaces (..0) of the tufts sloping in a curved fashion but ;~n alternate 1~ directions.
Figure 11 shows a perspective view of a toothbrush head again similar to the embodiment shown in Figure S but with yet a further arrangement of centre side and tip arrays (8, 10 and 12) respectively in which the top surfaces of the centre array (8) are sloped inwards towards the central longitudinal axis of the handle (2) while the tip tufts (12) are radially sloped inward towards the centre of the circular head tip (21) and is provided with a circular tuft 2~ (9) of bristles between the tip tuft (12) and the centre array (8).
Figure 12 more clearly illustrates the circular tip tuft described in relation to Figure 11.
Figure 13 shows a perspective view of a toothbrush head of the invention similar to that shown in Figure 5 but with another bristle tuft arrangement and with a portion of the SU6STtTUTE SHEET (RULE 26) peripheral arra~~ omitted to more clearly illustrate the centre array (8). The= head (1) of this embodiment is moulded in the form o:E a skeleton (3) as previously described. The inter:Eace between the head (1) and the 5 resilient side members (6) is interlocking to increase the surface area of the he=ad (1) to facilitate bondina to the side members (6). The centre array (8) _~ made up of substantially V--shaped tufts when viewed ~ro:.~, above as shown in Figure 14.
Figure 15 ;>hows, <~ perspective v. ~~: _ - ~ t:. toothbrush head of Figure 7_3 in which the compiwt._- .~_ : _y,~ c~ br-~sties is shown.
F figure 16 shows an alternative e:::c _me~ t cf the invention in which the head (1) is entirely encased in resilient mater:_al ~;uch that the skeleton (3) as described in Figure 10 is not v:i:>ible. The side arrays (10) are made up of circular tufts (9) of bristles. The circular tufts (9) are alternated with tufts of (fine fanned linear tufts (11) and thicker circu~_ar tufts. The fine linear tufts of bristles (9) are provided with boots (7) to support the bristles as previousl~~ described.
Figure 17 shows an alternative embodiment of the toothbrush of the invention in which the centre array (8) of bristles is madE~ up of linear tufts (11). The centre array of bristles (8) is embedded in a central island (22) of flexible resilient material such as rubber, whilst at the same time being supported in underlying wells or receptacles which were once attached to the relatively rigid side walls of the brush by flexible hinges, but with these hinges subsequently being broken. The linear tufts (11) of the SUBSTITUTE SHEET (RULE 26) centre array (8) are provided with boots (7) as previously described. The bristles of the centre array (8) can be made up of coarse or fine bristles as described above.
Accordingly, the centre array (8) is made up of splayable bristles which can toggle in a multidirectional manner while the outer side arrays (10) are mounted in a frame similar to bristle tufts of the prior art.
The above mentioned features of the invention, namely the flexible side members (6) and the use of fine bristles together with boots (7)located in receptacles or wells which were once connected to a rigid central skeleton by flexible hinges, but in which the hinges are subsequently broken) provides a self-adjusting tuft design to deliver effective brushing, with the toggling effect being enhanced by the underlying structure of the brush which features broken hinge arrangements between the receptacles or wells which support the bristle tufts, and the central skeleton.
The side linear tufts (11) of the side array (10) can in some embodiments be supported by the flexible boots (7).
Generally, the bristle tufts of the side arrays (10) can be 50% narrower than conventional bristle tufts such that the 2~ bristles will spread or splay with ease as they meet resistance against teeth in use. Such automatic fanning of the bristles is facilitated by the broken hinges between the receptacles or wells and the central skeleton, and facilitates deeper gum line and interproximal penetration without the high forces and discomfort that are experienced with traditional geometries. The flexible rubber boots reinforce the bristles to offset the relative softness of SUBSTITUTE SHEET (RULE 26) the bristles to provide a resilient memory which preserves the tuft shape.
The mounting of the tufts of bristles in receptacles or wells attached to the skeleton by subsequently broken hinges, together with the boots (7) on the side member (6) allow individual tufts (9) to independently flex and adjust to the irregular dental topography.
There=ore, the combination of flexing of the boots (7) and the side member (6), together with the "broken hinge"
1~
arrangement., or indeed an arrangement i:: which _.he tufts are mounted in rece;~tac.les which ai-a nct attached tc the central skeleton, lowers thf~ point at which the tufts bend to the head thereby crating a longer lever arm that results in a toggle effect gnat ensures that bristles remain in crevices longer for superior plaque removal. Accordingly, the bristles can adjust in all directions to ensure continuous bristle contact in th.e complex architecture of the teeth and gums .
The altern~~ting surfaces and shapes of the centre array of bristles (8) facilitate the removal of plaque from the triangular spaces between adjoining teeth and broad tooth surfaces. The ~~ltern.ating surfaces and the tear drop shaped tufts as shown in Figure 3 for example provide each tuft with two cleaning actions that work simultaneously and deliver a dynamic action when downward force and horizontal pressure is applied to the brush head. The narrow long side of the array (8) deeply penetrates the spaces between the teeth while the wide short side of the tear drop shape or pear shape offers increased stiffness maximising the cleaning contact with. the tooth. The individual movement SUBSTITUTE SHEET (RULE 26) potential of the tufts facilitate contact by the individual tufts to multiple tooth surfaces without being pushed away or structurally supported by adjacent tufts.
The tip tufts (12) are suitably made o' dense tufts of bristles which are configured radially at the tip (21) of the brush and are comparably more narrow ~h,~n the other tuft groups on the brush head. The taperec r.~~ure of the ellipsoidal shaped brush head allow_~, fc: _..~reased rear molar access . Moreover, the elastort.er vc _ ~.:aber t ip as shown in Figure 3 and the elastomeric win~: : = _-_;:e rrerrbe:- ( 6 ) of the brush head act as a soft bumpe~_- . _.. ._ _.~:;~: comfort while accessing tight often ignored ..:e~m _v the mouth. The radially sloped trim of the tip tuf:~: I.~~-._..~ superior reach and bristle tips'maximising plaque :-crno~.~;~: ~r. the back sides of rear molars.
An advantage of the toothbrushes of the invention is that the use of separately moveable tufts on the outer edge of the brush head having soft flexible rubber holders containing fine filaments facilitates access to previously inaccessible areas of the tooth. The mounting of such moveable tufts in receptacles or wells which are not attached to the skeleton may accentuate this benefit.
2~
The arrangement ensures that the bristles are surface sensitive in that each tuft of bristle moves independently in an upward/downward direction, responding to the changing contour of teeth. This enables the toothbrush bristles to penetrate and remove plaque from difficult to reach places in which plaque bacteria are to be found.
SUBSTITUTE SHEET (RULE 26) The use of top ~;urfaces of bristles at different angles further improves the cleaning performance as the teeth are therefore scrubbed from different angles.
The bristle filaments can be manufactured from standard bristle materials such as nylon and polyester and can be extruded. A single brush can have filaments manufactured from a combination of: such materials.
The head (1) of the toothbrush of the invention can also be detachable from the handle to provide a toothbrush having interchangeable heads.
Figures 18 and 1.9 show the same brush, with Figure 18 showing the relatively rigid "core" of the brush, minus the resilient side members and the bristles, from which the brush according to tree invention may be made. The brush has a head and handle as previously described.
The head is made up of an array of wells (16) flexibly attached to the skeleton on either side. Bristle tufts are mounted in openings i.n the central skeleton and in the wells, the central sl~:eleton being sufficiently thick or wide to accommodate tufts. However, in the present embodiment the wells are attached to the skeleton (3) by flexible hinges (32). The hinges are formed from the same material as the skeleton. (3). The hinges (32) define hinges or pivot points which ca.n sub:~equently be broken once assembly of the brush is complete, to allow the wells (16) extra capacity to toggle in a multidirectional manner.
Bristle tufts (7_1) are moulded into the wells (16) as previously described. The wells (16) are spaced apart by SUBSTITUTE SHEET (RULE 2fi) gaps (34). The gaps (34) facilitate the flexing/splaying or toggling of the wells (6) along the brush head once the hinges are broken.
S The exact configuration of the central skeleton, wells and hinges is selected so as to facilitate the breaking of the hinge after manufacture. In some embodiments this may require the hinges to be as long and thin as possible. A
preferred minimum hinge diameter is in the region 0.3 x 0.3 t0 mm for a hinge of length O.Smm and rectangular cross section. Greater hinge fle~:ibility, and hence the ability to snap the hinge, can be obtained if the hinge is relatively long, i.e in the region of lmm length.
15 The wells (16) are surrounded by the resilient side member material (6) to define undulating/massaging surfaces (26). The massaging surfaces (26) impart a desirable massaging effect to a user's gums, mouth and teeth in use.
20 In this embodiment the handle is also provided with a resilient material in the form of a gripping portion remote from the brush head comprising four longitudinal gripping bars parallel to the longitudinal axis defined by the handle. The gripping bars are made of the resilient 2~ material and protrude from the surface of the gripping portion of the handle to facilitate gripping in use.
In addition, the gripping portion is provided with an end grip (37) at the end of the handle, remote from the brush head (1). The end grip is also manufactured from the resilient material, and typically enhances grip of the brush in the palm region in use.
SUBSTITUTE SHEET (RULE 2fi) The handle of the brush has five thumb grips (38), intermediate thE~ brush head (1) and the gripping bars (36).
The thumb grips (38) are also manufactured from the resilient material and protrude from the handle (2) surface, and extend transverse to the longitudinal axis defined by the handle (2).
k #ri;~!~rr;.*~ , a~-r..,.
,;.. ,..
~ .iwr ,wc SUBSTITUTE SHEET (RULE 26)
Conver_ient~.y, in some preferred embodiments, the skeleton is a central one, and the resilient member a resilient side member, ar:d is mounted on either side of the central skeleton, though it is envisaged that the ske'_etcr.
may be the outer. edges oL the brus~., ar:d the resili?nt member may be central ly located in the brush, surrou:_drg the resilier:t m~::nber In Our CO-~)e.~.dlr:C~ a~p~ '_CatlCn , r-r=S" e~ ~ ='" 1.10 98 I~Z9~8 __,...._..... ..~.:'~-~~~~, t:e cor:tencs Of which are irccrporate by refE=_r;:nce, we describe a Varl ety of tcct~~.brush ccr.fi.gurat ions Which compri se a tcot::brus~: ha.~.d_e and head, th:e head having a ce.~.tral, relatively rigid CenCral Ske1 etGrL, Whe::°:ln tha brlStleS ara ge.~.er~1 1y T_T;OUr.t='~.
1:1 a relatl'Iel~! reSlll~.nC material SurrCUndlng tl".e CenCral skeleton. One of the:. ccr:=iguraticns s~.cws an array of -brlStle reCel Vlng "'2CE?ptaCl eS Or Wells WhlCh are attaCheC.. t0 ~n1-r 1 ' Ar '~i g ~ r'geS . 'Ne ha'!e nOW
the c....,._a_ s~ei.~_cn by b_ d a hl_.
surprisingly found t~at an advantageous configuratior_ o=
brush is attaire~d if ~..,.ese bri dge hinges are man~'actured initially but are tl~:eT: SL:~..~,Seguentiy broker. or cuC, in t~:at 2~ the brush head '.s abltc at~_ain an i.~.creased amcu:~t cf toggling movemeY:t ir. sae, and thereby increase its c~.e~nir.g efficiency. In spite c= _::is, the brush as a Whole still maintains its iutegr~.t:y.
n aG'Q1 tlOrL, the ~rC'I~ SlOn Of br'_dg° hl ngeS lnlCl~1 i ~~
in the brushing wr:ich arm subseguer:tlv broken cr cut has beer. found to provi de ad~rantages in terms cf the manufacturing process) and in particular the e~~icier_c_f o=
A"~J~Ei~J~E~ S~iEET
configuring the bristles into the brush head during manufacture (i.~~. moulding) of the brush.
Toothbrushes according to the invention have a head with bristles m~~unted therein in which the bristles mounted on the toothbrush head can repeatedly and resiliently splay and move in all planes (upwards/downwards/sideways), herein referred to as "toggle". Such brushes have the bristles mounted in rece:gtacles or wells which are not directly attached to the central skeleton, but instead are joined thereto by one or more resilient members.
Preferably, the resilient means comprises a resilient side member having a relatively low modulus of elasticity, l~ mounted on a more ric;id central skeleton, which has a relatively high modulus of elasticity. More preferably at least some of the bristles are tufts of bristles.
Preferably, the receptacles or wells in which the bristles are mounted are substantially surrounded or encased in the resilient side members.
Conveniently thE: skeleton is ellipsoidal. Suitably the skeleton is surrounded. by the side members. More suitably, 2~ the side members furt;h.er comprise at least one massaging protrusion, though an embodiment of the invention contemplates a brush in which the whole of the brush head is encapsulated ir.~ rubber, and thus acts as a "massaging protrusion" as a whole.
Advantageously the resilient means further comprises a resilient boot surrounding the bristles or tufts of bristles. Preferably the resilient means and the boots are SU~STITUTE SHEET (RULE 26) integral to form a unitary resilient means and the resilient block and the boots comprise a rubber material.
In addition, a contemplated aspect of the invention is one in which several wells incorporating several tufts or collections of tufts may be joined together, for example being mounted together as a plate, with one or more hinges linking one or more plates in the head, with the hinges between the plates being subsequently broken to allow toggling between the plates. The result cf this is a brush having bristle tufts mounted on plates which are not directly attached to the central s~:eletcn, but which are linked thereto via a resilient member.
Conveniently the tufts of bristles comprise pear-shaped tufts.
The invention will now be described having regard to the accompanying drawings in which:
Figure 1 is a top plan view of a first embodiment of a toothbrush of the invention showing the handle and toothbrush head with the bristles shown in broken lines;
Figure 2 is a side elevation of the toothbrush of Figure 1;
Figure 3 is a top plan view of the first embodiment of a toothbrush head of the invention in which the peripheral arrays of bristles are booted;
SUBSTITUTE SHEET (RULE 26) Figure 4 is a perspective view of a second embodiment of a toothir~rush head of the invention with the head partially cut away and a bottom sleeve removed for clarity, showing the hinges linking the central skeleton anal the tuft mounting receptacles intact prior to breaking;
Figure 5 is a pex-spective view of a third embodiment of toothbrush head according to the invention;
Figure 6 is a top plan view of the toothbrush of Figure 5;
Figure 7 is a perspective of a toothbrush head of the IS invention similar to that shown in Figure 5 but having a further alternative tuft arrangement;
Figure 8 is a perspective view of a toothbrush head of the invention similar to that shown in Figure 5 but having another bristle tuft arrangement;
Figure 9 is a top plan view of the toothbrush of Figure 11;
Figure 10 i.s a perspective view of a toothbrush head of the invention again similar to that shown in Figure 5, but with a further bristle tuft,arrangement;
Figure 11 i.s a perspective view of a toothbrush head of the invention similar to that shown in Figure 5 but with yet a further alternative bristle tuft arrangement. ;
SUBSTITUTE SHEET (RULE 26) Figure 12 is a top plan view of the toothbrush of Figure 11;
Figure 13 is a perspective view of a toothbrush head of the invention similar to that shown in Figure S but with another bristle tuft array and with a portion of the peripheral array omitted for clarity;
Figure 14 is a top plan view of the toothbrush of Figure 13;
Figure 15 is a perspective view of the toothbrush head of Figure 13 with the peripheral array of bristles in place;
Figure 16 is a perspective view of an alternative embodiment of a toothbrush head of the invention having booted peripheral bristle tufts and unbooted tufts in a rubber encased head;
Figure 17 is a perspective view of yet another embodiment of a toothbrush head of the invention having a booted centre array of bristles;
2~ Figure 18 is a perspective view of a further embodiment of a toothbrush of the invention with the skeleton and tuft mounting receptacles intact, prior to being encased in resilient material; and Figure 19 is a perspective view of the toothbrush of figure 18 with the skeleton encased.
SUBSTITUTE SHEET (RULE 26) Figures 1 to 3 show a first embodiment of a toothbrush of the inventio:z. Figure 1 shows a top plan view of the toothbrush of tine invention, whilst Figure 2 shows a side elevational view of the toothbrush.
S
As shown in Figurf=_s 1 and 2, the toothbrush is made up of a head (1) and a handle (2). Figure 3 shows a top plan view of the toothbrush head of Figures 1 and 2.
As shown in the drawings, the head (1) is mounted or internally moulded at one end of the handle (2) and is made up of an underc<zrriage-type skeleton (3i in which a resilient head block (:?S) (shown shaded) is disposed. The skeleton (3) has a narrow elongate ellipsoidal portion (23) li which is a cont:Lnuat:ion of and integral with the handle (2).
At the end remote from the handle (2), the skeleton (3) is expanded latera:Lly outwards to define a semi-circular tip portion (2~) in head tip (21).
The head b:Lock (25) is supported by the ellipsoidal portion (23) an<~ the semi-circular tip portion (24). The head block (25) extends laterally outwards from i.e. stands proud of the el:Lipsoidal portion (23) and extends upwards from the ellipsoidal. portion (23)~ to define two resilient side members (5;~. Ther_efore, the resilient side members (6) are not directl~~ mounted on the skeleton (3) and hence have greater flexibi:Lity than the portion of the head block (25) which is mounted on t:he skeleton (3).
The under carriage-type skeleton (3) increases the surface area of the head to facilitate bonding of the side members (6) to t:he head (1). The head block (25), when SUBSTITUTE SHEET (RULE 26) viewed from a top plan view as shown in Figure 3, entirely covers the toothbrush head.
The head (1) is provided with a centre array of S bristles (8) made up of substantially tear or pear-shaped bristle tufts (9) when viewed from above and two side arrays (10) either side of the centre array (8) made up of linear bristle tufts (11) disposed substantially perpendicular to the longitudinal axis of the handle (2). The semi-circular 10 tip (24) is further provided with a tip array (i'?) of bristles having a substantially frustoconical outline when viewed from above as shown in Fiaure The side array of bristles (10) are provided with boots l~ (7) which extend upwards from the head block (25) and are moulded from the same resilient material. The linear tufts of the side arrays (10) are supported by the boots (7) and are restrained within the boot (7) by a bond between the resilient material of the head block (?S) and the material of the bristles of the linear tufts (11).
The linear tufts (11) are made up of bristle filaments which can flex and splay outwards from the centre array (8) in use. Fine bristle filaments which can also be used enhance the splaying effect. The flexibility of the linear tufts (11) is further enhanced by the manner in which the resilient side members (6) stand proud of the under carriage skeleton (3).
However, due to the resilience of the side members (6) and of the boots (7), the linear tufts (11) return to their original positions following use and do not exhibit excessive splaying.
SU6STITUTE SHEET (RULE 26) The bristles of the toothbrush head (1) can be secured in pcsition and the toothbrush can be mad=-using the methods and mater ials described in our co-pending ~_ _ __.... ~ _ __.. Woaa~~Lq~
~' = .~__.,., .:~-=~~:-~-~, the contents of which are incorocrated hei:ein b~~ reference.
The tccthbrush cf the invention can also be asse_nble~
using standard t:echnc:ic;g=r known as anc::cr bar technol ogy combined with mculdinc;. ccr i.~.stance, the bristles Or filaments can bc~ attar_:_ed tc the head using said anchcr bar techr:ol egy ccmbi.ned w_th mculding. gore parti cul ar l y, the bristl °S Or f11 c._TTIe_ntS Car: 'C ~ CO t:'~e head L:S1..~_G SG_C
be att~. hea anchor bar technology and t:~.e resilient head block (25) 1~ moulded around the bristles. The anchor bar method is particularly applicab?.e to mounting the bristles on the brus: (e.g. in some em:bccime.~.ts these mour:ted cn t:ze central skel eton) whic~: do r.ct: tcgg;e.
In a highl'J ~ r~fc''rr°'.~' aSp eCt Of thlS lnVentlOn, C:e tcothbrush is manufactured 'oy standard manufacturing teCl:n=GUeS 5110:: aS thC:Se deSCr;bed abOVe, but then t:ie assembled brush is subjected to mechanical shock a o cause tr:e bridging hinges SNr.io'.~. jcin the central s~celetcn to t:~e 2~ array of rigid rocepcacles cr wells in w:-~ich the bristles are mounted to fractur" be=ere the brush is commercia'_'_y sold. Preferabl-;r, the hinges are cut or fracture before t~.
reSllient me.'Tlber ( 2. g. C'~.:~ber ) ' s moul deCl arOU.~.d t:':e SkeleCOn, tc produce the flnlShed brush.
Figure 4 sh~~ws a perspective view of another alCernatl'!e e:TtbOG~:~lent Of the ;nVentlOn S~mil dr t0 tnat ShOwIl rln w::-Cn C.=a e:Cte._::al Llg'treS 1:1 wh;Ch C}":e eXCer:''.a!
~t - ,n.-.~, C,~ ~rT.'~
~n!'L.~'I:rL:i vJi W 7 The bristly=s of the toothbrush head (1) can be secured in position and the toothbrush can be made using the methods and materials d.=scribed in our co-pending British patent application no.'a6200892.8, the contents of which are incorporated herein by reference.
The toothbrush of the invention can also be assembled using standard '~~echnology known as anchor bar technology combined with moulding. For instance, the brist;es cr f filaments can be attached to the head using ~Uid u:~chcr bar technology combined with moulding. i~iorc :~art,~w.:~ariy , the bristles or filaments can be attached to the tma~: using said anchor bar technology and the resilient head blocs: (25) moulded around ~~he bri:~tles. The anchor bar method is particularly applicable=_ to mounting the bristles on the brush (e. g. in ;some embodiments those mounted on the central skeleton) which do riot toggle.
In a highl=~ preferred aspect of this invention, the toothbrush is m~~nufactured by standard manufacturing techniques such as those described above, but then the assembled brush is subjected to mechanical shock to cause the bridging hinges which join the central skeleton to the array of rigid :receptacles or wells in which the bristles are mounted to fracture, before the brush is commercially sold. Preferably, the hinges are cut or fractured before the resilient member (e.g. rubber) is moulded around the skeleton, too pr~~duce the finished brush.
Figure 4 shows a perspective view of another alternative emb~~diment of the invention similar to that ' shown in which the external figures in which the external ~ p~tJl.~
SUBSTITUTE SHEET (RULE 26) appearance of the brush head is similar, but showing in more detail the internal configuration of the brush. In particular, the array of wells (16) in which the linear tufts (11) are mounted or captured is shown. In this present embodiment, the linear tufts (11) can be prefabricated to be easily inserted in the wells (16), which wells (16) are attached by hinges to the central skeleton, but which hinges can then be subsequently be broken.
The array of wells (16) is encased in the resilient side member material (6). The resilient side members (6) are also provided with boots (7) ~rahich support the linear bristle tufts (11).
The linear tufts (11) are formed individually to provide the prefabricated tuft (17). The bristles of the prefabricated tuft (17) are held together by a separate bottom sleeve (18), or by melting the individual bristles together in a controlled fashion.
Figures 5 to 15 show alternative arrangements of the external configurations of the centre, side and tip arrays (8), (10) and (12) respectively of the toothbrush head (1), the arrays being formed on the brush head according to the methods described above. The arrangement of the bristles in conjunction with the side members (6) provides an efficient toggling and hence cleaning effect due to the orientation of the surfaces defined by the free ends of the tufts.
Figure 5 shows a perspective view of an alternative toothbrush head of the invention similar to the embodiment shown in the earlier Figures, but with an alternative bristle array.
SUBSTITUTE SHEET (RULE 25) More particularly, the side arrays (10) are made up of linear tufts (1:L) as ;previously described which are supported by boots (7) while the tip array (12) is made up of tufts having a subst:antially frustoconical outline when viewed from above. T:he centre array (8) is made up of tufts (9) of bristles cut or shaped so as to define a series of tufts (9) whose free ends are cut/shaped tc define alternating surfaces at: their free ends tc enhance the cleaning effect on the teeth. As shown in Figure 5, the tufts (9) c>f br~_stles define top surfaces (3C) of the tufts (9) which slope downw,srds towards the plane defined by the handle (2) in an alt.e:rnating fashion.
Figure 6 shows a t:op plan view of the toothbrush head of Figure 5.
Figure 7 shows a perspective view of an alternative arrangement of arrays (8, 10 and 12). The head is made up generally similarly to the embodiment shown in Figure 5 but while the centre array (8) have sloped top surfaces (30) of bristles similar to those described in Figure S which do not alternate. More part:ic:ularly, the surfaces (30) are sloped inwards towards the centre of the brush head.
2~
Figure 8 again shows a toothbrush similar to the embodiment described :in Figure 5 but with an alternative bristle arrangement. More particularly, the tip array (12) is provided with semi-circular tufts (31) which follow the outline of the t:oothb:rush tip ( 21 ) . The side arrays ( 10 ) are similar to t:he side arrays previously described while the centre array ( 8 ) :i;s made up of a series of tufts ( 9 ) having sloped top sur:Eaces (30). The tufts (9) of bristles SUBSTITUTE SHEET (RULE 2fi) in the centre array (8) are substantially linear similar to the array of the side arrays (8) but in which the top surfaces (30) have been shaped/cut to define sloped surfaces.
Figure 9 is a top plan view of the configuration of Figure 8 and shows the semi-circular tip tufts (31). As shown in Figure 9, the centre array (8) ef tufts (q) is also made up of tufts which are slightly semi-circular in shape.
Figure 10 shows a perspective view cf yet another arrangement of array in which the centre urra~,~ cf bristles is again a linear tuft (9) but with the surfaces (..0) of the tufts sloping in a curved fashion but ;~n alternate 1~ directions.
Figure 11 shows a perspective view of a toothbrush head again similar to the embodiment shown in Figure S but with yet a further arrangement of centre side and tip arrays (8, 10 and 12) respectively in which the top surfaces of the centre array (8) are sloped inwards towards the central longitudinal axis of the handle (2) while the tip tufts (12) are radially sloped inward towards the centre of the circular head tip (21) and is provided with a circular tuft 2~ (9) of bristles between the tip tuft (12) and the centre array (8).
Figure 12 more clearly illustrates the circular tip tuft described in relation to Figure 11.
Figure 13 shows a perspective view of a toothbrush head of the invention similar to that shown in Figure 5 but with another bristle tuft arrangement and with a portion of the SU6STtTUTE SHEET (RULE 26) peripheral arra~~ omitted to more clearly illustrate the centre array (8). The= head (1) of this embodiment is moulded in the form o:E a skeleton (3) as previously described. The inter:Eace between the head (1) and the 5 resilient side members (6) is interlocking to increase the surface area of the he=ad (1) to facilitate bondina to the side members (6). The centre array (8) _~ made up of substantially V--shaped tufts when viewed ~ro:.~, above as shown in Figure 14.
Figure 15 ;>hows, <~ perspective v. ~~: _ - ~ t:. toothbrush head of Figure 7_3 in which the compiwt._- .~_ : _y,~ c~ br-~sties is shown.
F figure 16 shows an alternative e:::c _me~ t cf the invention in which the head (1) is entirely encased in resilient mater:_al ~;uch that the skeleton (3) as described in Figure 10 is not v:i:>ible. The side arrays (10) are made up of circular tufts (9) of bristles. The circular tufts (9) are alternated with tufts of (fine fanned linear tufts (11) and thicker circu~_ar tufts. The fine linear tufts of bristles (9) are provided with boots (7) to support the bristles as previousl~~ described.
Figure 17 shows an alternative embodiment of the toothbrush of the invention in which the centre array (8) of bristles is madE~ up of linear tufts (11). The centre array of bristles (8) is embedded in a central island (22) of flexible resilient material such as rubber, whilst at the same time being supported in underlying wells or receptacles which were once attached to the relatively rigid side walls of the brush by flexible hinges, but with these hinges subsequently being broken. The linear tufts (11) of the SUBSTITUTE SHEET (RULE 26) centre array (8) are provided with boots (7) as previously described. The bristles of the centre array (8) can be made up of coarse or fine bristles as described above.
Accordingly, the centre array (8) is made up of splayable bristles which can toggle in a multidirectional manner while the outer side arrays (10) are mounted in a frame similar to bristle tufts of the prior art.
The above mentioned features of the invention, namely the flexible side members (6) and the use of fine bristles together with boots (7)located in receptacles or wells which were once connected to a rigid central skeleton by flexible hinges, but in which the hinges are subsequently broken) provides a self-adjusting tuft design to deliver effective brushing, with the toggling effect being enhanced by the underlying structure of the brush which features broken hinge arrangements between the receptacles or wells which support the bristle tufts, and the central skeleton.
The side linear tufts (11) of the side array (10) can in some embodiments be supported by the flexible boots (7).
Generally, the bristle tufts of the side arrays (10) can be 50% narrower than conventional bristle tufts such that the 2~ bristles will spread or splay with ease as they meet resistance against teeth in use. Such automatic fanning of the bristles is facilitated by the broken hinges between the receptacles or wells and the central skeleton, and facilitates deeper gum line and interproximal penetration without the high forces and discomfort that are experienced with traditional geometries. The flexible rubber boots reinforce the bristles to offset the relative softness of SUBSTITUTE SHEET (RULE 26) the bristles to provide a resilient memory which preserves the tuft shape.
The mounting of the tufts of bristles in receptacles or wells attached to the skeleton by subsequently broken hinges, together with the boots (7) on the side member (6) allow individual tufts (9) to independently flex and adjust to the irregular dental topography.
There=ore, the combination of flexing of the boots (7) and the side member (6), together with the "broken hinge"
1~
arrangement., or indeed an arrangement i:: which _.he tufts are mounted in rece;~tac.les which ai-a nct attached tc the central skeleton, lowers thf~ point at which the tufts bend to the head thereby crating a longer lever arm that results in a toggle effect gnat ensures that bristles remain in crevices longer for superior plaque removal. Accordingly, the bristles can adjust in all directions to ensure continuous bristle contact in th.e complex architecture of the teeth and gums .
The altern~~ting surfaces and shapes of the centre array of bristles (8) facilitate the removal of plaque from the triangular spaces between adjoining teeth and broad tooth surfaces. The ~~ltern.ating surfaces and the tear drop shaped tufts as shown in Figure 3 for example provide each tuft with two cleaning actions that work simultaneously and deliver a dynamic action when downward force and horizontal pressure is applied to the brush head. The narrow long side of the array (8) deeply penetrates the spaces between the teeth while the wide short side of the tear drop shape or pear shape offers increased stiffness maximising the cleaning contact with. the tooth. The individual movement SUBSTITUTE SHEET (RULE 26) potential of the tufts facilitate contact by the individual tufts to multiple tooth surfaces without being pushed away or structurally supported by adjacent tufts.
The tip tufts (12) are suitably made o' dense tufts of bristles which are configured radially at the tip (21) of the brush and are comparably more narrow ~h,~n the other tuft groups on the brush head. The taperec r.~~ure of the ellipsoidal shaped brush head allow_~, fc: _..~reased rear molar access . Moreover, the elastort.er vc _ ~.:aber t ip as shown in Figure 3 and the elastomeric win~: : = _-_;:e rrerrbe:- ( 6 ) of the brush head act as a soft bumpe~_- . _.. ._ _.~:;~: comfort while accessing tight often ignored ..:e~m _v the mouth. The radially sloped trim of the tip tuf:~: I.~~-._..~ superior reach and bristle tips'maximising plaque :-crno~.~;~: ~r. the back sides of rear molars.
An advantage of the toothbrushes of the invention is that the use of separately moveable tufts on the outer edge of the brush head having soft flexible rubber holders containing fine filaments facilitates access to previously inaccessible areas of the tooth. The mounting of such moveable tufts in receptacles or wells which are not attached to the skeleton may accentuate this benefit.
2~
The arrangement ensures that the bristles are surface sensitive in that each tuft of bristle moves independently in an upward/downward direction, responding to the changing contour of teeth. This enables the toothbrush bristles to penetrate and remove plaque from difficult to reach places in which plaque bacteria are to be found.
SUBSTITUTE SHEET (RULE 26) The use of top ~;urfaces of bristles at different angles further improves the cleaning performance as the teeth are therefore scrubbed from different angles.
The bristle filaments can be manufactured from standard bristle materials such as nylon and polyester and can be extruded. A single brush can have filaments manufactured from a combination of: such materials.
The head (1) of the toothbrush of the invention can also be detachable from the handle to provide a toothbrush having interchangeable heads.
Figures 18 and 1.9 show the same brush, with Figure 18 showing the relatively rigid "core" of the brush, minus the resilient side members and the bristles, from which the brush according to tree invention may be made. The brush has a head and handle as previously described.
The head is made up of an array of wells (16) flexibly attached to the skeleton on either side. Bristle tufts are mounted in openings i.n the central skeleton and in the wells, the central sl~:eleton being sufficiently thick or wide to accommodate tufts. However, in the present embodiment the wells are attached to the skeleton (3) by flexible hinges (32). The hinges are formed from the same material as the skeleton. (3). The hinges (32) define hinges or pivot points which ca.n sub:~equently be broken once assembly of the brush is complete, to allow the wells (16) extra capacity to toggle in a multidirectional manner.
Bristle tufts (7_1) are moulded into the wells (16) as previously described. The wells (16) are spaced apart by SUBSTITUTE SHEET (RULE 2fi) gaps (34). The gaps (34) facilitate the flexing/splaying or toggling of the wells (6) along the brush head once the hinges are broken.
S The exact configuration of the central skeleton, wells and hinges is selected so as to facilitate the breaking of the hinge after manufacture. In some embodiments this may require the hinges to be as long and thin as possible. A
preferred minimum hinge diameter is in the region 0.3 x 0.3 t0 mm for a hinge of length O.Smm and rectangular cross section. Greater hinge fle~:ibility, and hence the ability to snap the hinge, can be obtained if the hinge is relatively long, i.e in the region of lmm length.
15 The wells (16) are surrounded by the resilient side member material (6) to define undulating/massaging surfaces (26). The massaging surfaces (26) impart a desirable massaging effect to a user's gums, mouth and teeth in use.
20 In this embodiment the handle is also provided with a resilient material in the form of a gripping portion remote from the brush head comprising four longitudinal gripping bars parallel to the longitudinal axis defined by the handle. The gripping bars are made of the resilient 2~ material and protrude from the surface of the gripping portion of the handle to facilitate gripping in use.
In addition, the gripping portion is provided with an end grip (37) at the end of the handle, remote from the brush head (1). The end grip is also manufactured from the resilient material, and typically enhances grip of the brush in the palm region in use.
SUBSTITUTE SHEET (RULE 2fi) The handle of the brush has five thumb grips (38), intermediate thE~ brush head (1) and the gripping bars (36).
The thumb grips (38) are also manufactured from the resilient material and protrude from the handle (2) surface, and extend transverse to the longitudinal axis defined by the handle (2).
k #ri;~!~rr;.*~ , a~-r..,.
,;.. ,..
~ .iwr ,wc SUBSTITUTE SHEET (RULE 26)
Claims (21)
1. A toothbrush having a handle at one end thereof and a bristle bearing head, the head comprising a skeleton, a resilient member mounted on at least one side of the skeleton, tuft mounting means in the skeleton and/or resilient member for receiving bristles, the resilient member bristle tufts being capable of toggling movement, the resilient member tuft mounting means comprising an array of rigid receptacles or wells attached to the skeleton by a bridge hinge, characterised in that the bridge hinges are broken.
2. A toothbrush according to claim 1 characterised in that skeleton is central, and the resilient member a resilient side member, being mounted on either side of the central skeleton.
3. A toothbrush as claimed in any one of the preceding claims, characterised in that the resilient means comprises a resilient support block mounted on a more rigid skeleton.
4. A toothbrush as claimed in any one of the preceding claims, characterised in that the skeleton comprises a material having a higher modulus of elasticity than the modulus of elasticity of the side member.
5. A toothbrush as claimed in any one of the preceding claims, characterised in that the receptacles or wells are substantially surrounded by the resilient side members.
6. A toothbrush as claimed in any one of the preceding claims, characterised in that at least some of the bristles are tufts of bristles.
7. A toothbrush as claimed in any one of the preceding claims, characterised in that the resilient means further comprises a resilient boot surrounding the bristles or tufts of bristles.
8. A toothbrush as claimed in claim 7 characterised in that the resilient means and the boot are integral to form a unitary resilient means.
9. A toothbrush as claimed in claim 6 characterised in that the bristles mounted in the boot comprise fine bristles.
10. A toothbrush as claimed in any one of the preceding claims, characterised in that the skeleton comprises a material having a modulus of elasticity which is higher than the modulus of elasticity of the resilient means.
11. A toothbrush as claimed in any one of claims 7-10 characterised in that the resilient block and the boots comprise a rubber material.
12. A toothbrush as claimed in any one of the preceding claims, characterised in that the resilient block is mounted on the skeleton and stands laterally proud of said skeleton.
13. A toothbrush as claimed in claim 12 characterised in that the skeleton is a frame which surrounds the resilient block.
14. A toothbrush as claimed in claim 13 characterised in that the skeleton is provided with a multiplicity of through holes for receiving the bristle tufts.
15. A toothbrush as claimed in claim 14 characterised in that the skeleton comprises an array of rigid receptacles for receiving the bristle tufts.
16. A toothbrush as claimed in claim 13 characterised in that the skeleton comprises wells for receiving the bristle tufts.
17. A toothbrush as claimed in any one of the preceding claims, characterised in that the tufts of bristles comprise tear-shaped tufts.
18. A toothbrush as claimed in any one of the preceding claims characterised in that the skeleton comprises a material selected from the group comprising polypropylene and nylon.
19. A method of manufacturing a toothbrush having a handle at one end thereof and a bristle bearing head, the head comprising a skeleton, a resilient member mounted to at least one side of the skeleton, tuft mounting means in the skeleton and/or resilient member for receiving bristles, the resilient member bristle tufts being capable of toggling movement, the tuft mounting means comprising an array of rigid receptacles or wells in which the bristle tufts are mounted, comprising providing the skeleton having attached thereto rigid receptacles or wells means by hinges, inserting bristle tufts into the rigid receptacles or wells, and subsequently breaking the hinges.
20. A method according to claim 19, wherein a resilient member is additionally mounted on the skeleton.
21. A method according to claim 20, wherein the hinges are broken after the resilient member is mounted on the skeleton.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB9703274.2A GB9703274D0 (en) | 1997-02-17 | 1997-02-17 | A toothbrush with flexibly mounted bristles |
| GB9703274.2 | 1997-02-17 | ||
| PCT/EP1998/000798 WO1998035584A1 (en) | 1997-02-17 | 1998-02-13 | A toothbrush with flexibly mounted bristles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2277792A1 true CA2277792A1 (en) | 1998-08-20 |
Family
ID=10807813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002277792A Abandoned CA2277792A1 (en) | 1997-02-17 | 1998-02-13 | A toothbrush with flexibly mounted bristles |
Country Status (17)
| Country | Link |
|---|---|
| US (1) | US5991959A (en) |
| EP (1) | EP1009253B1 (en) |
| KR (1) | KR20000071107A (en) |
| CN (1) | CN1131688C (en) |
| AR (1) | AR011812A1 (en) |
| AU (1) | AU6398398A (en) |
| BR (1) | BR9807384A (en) |
| CA (1) | CA2277792A1 (en) |
| DE (1) | DE69808107T2 (en) |
| ES (1) | ES2184242T3 (en) |
| GB (1) | GB9703274D0 (en) |
| HU (1) | HU221908B1 (en) |
| ID (1) | ID22232A (en) |
| IN (1) | IN189607B (en) |
| PL (1) | PL186891B1 (en) |
| WO (1) | WO1998035584A1 (en) |
| ZA (1) | ZA981249B (en) |
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-
1997
- 1997-02-17 GB GBGB9703274.2A patent/GB9703274D0/en active Pending
-
1998
- 1998-02-12 IN IN76BO1998 patent/IN189607B/en unknown
- 1998-02-13 HU HU0001484A patent/HU221908B1/en active IP Right Grant
- 1998-02-13 BR BR9807384-2A patent/BR9807384A/en not_active IP Right Cessation
- 1998-02-13 AU AU63983/98A patent/AU6398398A/en not_active Abandoned
- 1998-02-13 ID IDW990873A patent/ID22232A/en unknown
- 1998-02-13 KR KR1019997007395A patent/KR20000071107A/en not_active Application Discontinuation
- 1998-02-13 PL PL98335158A patent/PL186891B1/en unknown
- 1998-02-13 ES ES98909456T patent/ES2184242T3/en not_active Expired - Lifetime
- 1998-02-13 WO PCT/EP1998/000798 patent/WO1998035584A1/en not_active Application Discontinuation
- 1998-02-13 CN CN988025787A patent/CN1131688C/en not_active Expired - Lifetime
- 1998-02-13 DE DE69808107T patent/DE69808107T2/en not_active Expired - Lifetime
- 1998-02-13 CA CA002277792A patent/CA2277792A1/en not_active Abandoned
- 1998-02-13 EP EP98909456A patent/EP1009253B1/en not_active Expired - Lifetime
- 1998-02-16 ZA ZA9801249A patent/ZA981249B/en unknown
- 1998-02-17 AR ARP980100692A patent/AR011812A1/en unknown
- 1998-02-17 US US09/024,814 patent/US5991959A/en not_active Expired - Fee Related
Also Published As
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| HU221908B1 (en) | 2003-02-28 |
| AR011812A1 (en) | 2000-09-13 |
| EP1009253B1 (en) | 2002-09-18 |
| ID22232A (en) | 1999-09-23 |
| EP1009253A1 (en) | 2000-06-21 |
| CN1131688C (en) | 2003-12-24 |
| AU6398398A (en) | 1998-09-08 |
| US5991959A (en) | 1999-11-30 |
| ZA981249B (en) | 1999-08-18 |
| HUP0001484A2 (en) | 2000-08-28 |
| CN1248151A (en) | 2000-03-22 |
| PL335158A1 (en) | 2000-04-10 |
| BR9807384A (en) | 2000-03-14 |
| GB9703274D0 (en) | 1997-04-09 |
| HUP0001484A3 (en) | 2001-02-28 |
| WO1998035584A1 (en) | 1998-08-20 |
| DE69808107D1 (en) | 2002-10-24 |
| IN189607B (en) | 2003-03-29 |
| PL186891B1 (en) | 2004-03-31 |
| DE69808107T2 (en) | 2003-01-23 |
| ES2184242T3 (en) | 2003-04-01 |
| KR20000071107A (en) | 2000-11-25 |
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