CA1145636A - Surgical instrument suitable for closed surgery such as of the knee - Google Patents

Surgical instrument suitable for closed surgery such as of the knee

Info

Publication number
CA1145636A
CA1145636A CA000347340A CA347340A CA1145636A CA 1145636 A CA1145636 A CA 1145636A CA 000347340 A CA000347340 A CA 000347340A CA 347340 A CA347340 A CA 347340A CA 1145636 A CA1145636 A CA 1145636A
Authority
CA
Canada
Prior art keywords
instrument
blade
port
tube
shaving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000347340A
Other languages
French (fr)
Inventor
Lanny L. Johnson
Edward H. Mchugh
Leonard J. Bonnell
Douglas D. Sjostrom
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Smith and Nephew Inc
Original Assignee
Dyonics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dyonics Inc filed Critical Dyonics Inc
Priority to CA000347340A priority Critical patent/CA1145636A/en
Application granted granted Critical
Publication of CA1145636A publication Critical patent/CA1145636A/en
Expired legal-status Critical Current

Links

Abstract

Abstract of the Disclosure A surgical instrument useful in closed surgery, as of the knee, in the form of a vacuum shaver comprising an external stationary tube having a side-facing, axially extending shaving port and an internal rotary blade. Radial bearing portions at both proximal and distal ends radially support the blade in shearing relation to the external tube. A vacuum conduit draws fluid and articles to be shaved into the shaving port, and draws discrete shavings through the instrument, while the blade is driven at shearing speeds. In a form particularly suited for closed intra-articular surgery by arthroscopy, the ratio of the axial length of the shaving port to the internal diameter of the passage through which shavings are withdrawn is in the range of 1.5 to 2.0, the shaving blade is of helical form of substantially less than one full turn over the length of the shaving port and the drive motor rotates the blade at speeds in the range of 100 to 200 rpm. The blade is defined by a cut-out in an inter-nal tube, with portion of the full tube defining bearings at the ends of the blade. The external tube, at the distal and proxi-mal sides of the shaving port defines scraping edges, with the vacuum shaving port receiving the resultant scrapings. A distal sideways in the direction of the shaving port upon axial forward motion; serrations on the edge of the shaving port resist axial movement of tissue along the port during shaving action; and both axial sides of the shaving port define cutting edges with the drive motor adapted to drive the rotary blade in either direction at the selection of the surgeon.

Description

This invention relates to surgical instruments and in particular to instruments capable of performing intra-articular surgery by arthroscopy. The term "intra-articular" refers to joints of the body such as the knee and the term "arthroscopy"
refers to viewing and surgical probes inserted through punctures into the joint region, without laying the joint open.
Although it was proven possible decades ago to visual-ize the joints of a human being by insertion of viewing probes, surgery of the joints has continued to be performed by open surgery. Thus, in a typical knee operation, although the object of the surgery for instance is to remove growths on the patella or to remove torn eartilage from the knee joint, a large in-cision is required. Thls takes a considerable time to heal which itself can eause trauma, discomfort, and limitations of movement.
To anyone who might eontemplate elosed surgery of the knee or other joint space, numerous restrictive and apparently conflicting requirements are encountered. For instance, the instrument should be small for maneuverability and ability to approach close to the bone but large .in order to transmit the forces and to conduet away the matter to be removed; it should be safe from unwanted eutting but eapable oE definite s-trong cutting aetion when desired. And above all, it should be re-liable and eapable of use by surgeons of varying skill.
A prineipal object of this invention is to provide an instrument which in going beyond such conflicts successfully enables safe surgery to be performed using a probe inserted in a small puncture wound to reach the knee or other joint or region of the body.
According to the invention, it has been realized that a rotary surgieal instrument suitable to the task is
- 2 -5~ 6 possible to provide by use of a vacuum shaving action in an instrument of special form. According to the invention, the instrument comprises a vacuum shaver having an external sta-tionary tube defining a side-facing, axially extending shaving port and an internal member, closely fitting within the ex-ternal tube, defining an internal, rotary blade which extends over the axial extent of the shaving port and preferably over-laps the port at both ends. This blade is preferably of heli-cal inclination, adapted to coact with a close-lying cooperative axial edge of the external tube to produce a progressive shearing, shaving-like action. It is important that there be radial bearing portions at both proximal and distal ends of the internal blade, rotatably supported by corresponding portions of the external tube, to maintain the shearing relationship of the blades and that a vacuum conduit be provided for draw-ing objects to be shaved into the shaving port and to draw the shavings through the instrument. A drive motor is adapted to rotate the blade at shearing speeds at which the material is cut into discrete shaved pieccs, not masticated. It is found that the discreteness of the shaved pieces is important to the ability to transport the pieces through the instrument without jamming, and for the instrument to be self-purging.
The invention has particular importance to surgery of the knee. It is highly desirable for a practical instrument to be able to remove the relatively soft synovial material which is kelp-like and attached to the walls of the joint, the harder materials such as are found in patients with chon-dromalacia of the patella, and the difficult to cut gristle-like materials of meniscal cartilage that are found in the knee joint. It has been found that an instrument that is ~5~36 yarticularly successful in shaving all of these materials is provided by observing certain important relationships: The length of the side-facing port and the internal diameter of the path through which the shavings must be removed, bears a ratio in the range of 1.5 to 2.0; the cutting blade is of hel-ical form, with less than a full turn extending over the length of the shaving port; and the blade is rotat~d at speeds in the range between 100 and 200 rpm. It is found that by ob-serving these limits, the various knee joint tissues to be re-moved are effectively drawn into the port and can be shavedinto discrete shavings. These discrete shavings present fron-tal area that enables the force of the fluid to propel the shavings through the instrument, while the shavings remain sufficiently short to be drawn through the passage of the in-strument (and thus out of the joint of the patient), without ~amming the instrument. It is important that the radial bearings mentioned, effective at both ends of the cutting blade, cause the blade to be stiff against radial deflection, and therefore avoid jamming of the gristly meniscus material or other shavings between the moving and stationary members.
In preferred embodiments, both axial sides of the shaving port are formed as stationary cutting edges and the internal blade member, preferably in the form of a tube having a cut out, is adapted to cut while rotating in either di-rection, thus to enable the surgeon to move to either side within the knee ~oint, for removing undesired substances.
Furthermore, preferably both the distal and proximal ends of the shaving port are defined by scraping edges which are effective to remove material during axial movement of the instrument, with the scrapings free to move into the shaving ;36 port under the influence of the fluid flow. The invention also features an instrument dimensioned for optimum performance in inter-articular surgery as a battery powered unit, the de-tails of which will be given below in connection with the description of the preferred embodiment. This preferred embodiment will now be described with the drawings wherein:
Fig. 1 is a diagrammatic view showing the set-up of the instrument according to the invention with accessories for performing inter-articular surgery of the knee while Fig. 2 is a similar view showing the manner in which the surgeon's hands are used in manipulating the instrument relative to the patella;
Fig. 3 is a longitudinal cross-sectional view par-tially broken away view of the instrument of the preferred embodiment while Fig. 3(a) is a similar view of the tip of the instrument turned 90;
Fig. 4 is a longitudinal cross-sectional view of the tip of the assembled instrument on an enlarged scale while Fig. 5 is a transverse cross section taken on lines 5-5 of Fig. 4;
Fi~. 6 is a longitudinal view partially in cross section of the tip of the internal tube of the assembly while Fig. 7 is a similar cross-sectional view of the external tube of the assembly and Fig. 7(a) is a view of an embodiment having a snowplow-like tip for guiding certain materials to the shaving port;
Fig. 8 is a diagrammatic end view cross section of the instrument showing its relation during the surgical procedure depicted in Fig. 1 to tissue of a patient affected by chondro-30 malacia of the patella;

E'ig. 9 is a longitudinal cross-sectional view of the instrument depicting the transport of shavings from the knee through the instrument;
Figs. 10, 11, and 12 are diagrammatic end views of the instrument showing respectively its relationship in shaving portions of the meniscus in a parrot beak tear and a bucket handle tear, and in shaving a lesion;
Fig. 13 illustrates the use of the instrument in smoothing an injured area of the tibial plateau; and Fig. 14 illustrates the axial movement and scraping action of the instrument.
Referring to Figures 1 and 2, the instrument 10 is shown inserted into the knee joint, below the patella. At the same time, a fiber optic device 14 introduces light to the interior of the joint from a light source 12 and returns a vis-ual image along a separate bundle of fibers. While the image can be directed to an eyepiece for the surgeon, as well as to recording cameras, in the preferred embodiment shown the image is directed to television camera l6 which creates the display 18, which the surgeon watches in order to control his movements.
By thus watching the screen, and manipulating the instrument and the patella as shown in Fig. 2, the instrument is caused to swing back and forth under the patella to shave the synovial tissue which is shown in the TV picture. A more detailed view of this is shown in Fig. 8 which will be des-cribed later herein.
During the operation, the knee joint is inflated by a hydrostatic leg of saline fluid created by elevated container 2Q.
The success of the instrument is dependent upon im-portant aspects of its construction as has been noted pre-~ ~ ~ S~6 viously. Referring to Figs. 3 through 7, the instrument of the preferred embodiment comprises an external tube 22, here hypodermic tubing having an outer diameter of .165 inch and an internal diameter of .135 inch, this tube being approximately 5 inches long. At its distal end, the tube is closed by rounded end portion 24, formed of the tube material itself, e.g. by spinning, while its proximal end is rigidly joined to the end of housing 26. A side-facing shaving port 28 is pro-vided close to the distal end of the tube, having a length L
= .250 inch and a transverse chordal dimension d = .125 inch.
Within external tube 22 internal tube 32 is telescopically received in a close running fit at the shaving port and at both sides thereof with a clearance of e.g. less than .001 inch.
Rings of material 33 and 35 of the internal tube 32 at distal and proximal ends of the blade thus serve as radial bearings for journaling the internal tube to the external tube. Down-stream from journal 35 the external diameter of the internal tube is relieved, as by polishing, to reduce frictional drag.
A ring 37, similar to rings 33, 35, howeveir, is provided as bearing at the proximal end of the internal tube to journal it to the external tube. As shown in Fig. 6, or providing the blade, the region of the inner tube 32 which corresponds with the shaving port 28 in the external tube has a cut out, and the edges bounding this cut out deine helical shearing edges 34 which are suitably sharpened. As will be seen in comparison with Figs. 4, 6, and 7, these internal blades are slightly longer than the shaving port in order to assure that the blade overlaps beyond the edges of the shaving port.
The longitudinal edges Ee of the external tube, bounding the shaving port, are similarly sharpened to cooperate with the blade edges Ei formed on the internal tube. The internal tube extends throughout the external tube and beyond the end wall of housing 26 to a transition element 36 which has a radially extending through-bore 38 connected to the internal bore of i~ternal tube 32, for discharging fluid-borne particles. The housing 26 defines a hollow chamber 40 in which the transition element is disposed, and this chamber has a side outlet portion 42 connected to a vacuum source to which the material can readily flow, regardless of rotary position of the cutting tube.
An axially extending spline element 44 extends beyond the trans-ition member 36 and is adapted to axially interfit with drive element ~6 which protrudes from the drive train 50. Thus, when the instrument is assembled, the internal tube housing 26, at its proximal end, has a threaded fitting 48 which is threaded to the exterior of the drive train 50. This drive train, as suggested in Fig. 1, includes reduction gears 52 and battery driven motor 5~, the battery being located remotely and control-led by reversible switch 58.
Referring again to Fig. 3, it is seen that the longi-tudinal edc3es Ee of the external tube at the shaving port are serrated, the.se serrations serving to prevent relative movement between the material and the instrument in the axial direction during the shaving action. On the other hand, the proximal and distal edges formed by the external tube 22 at the shaving port are undercut forming distal and proximal scraping edges Sd and Sp respecti~ely.
It is important that the internal tube 32 have the radial bearing ~ortions 33 and 35 at the distal and proximal ends of the cuttina blades. These bearing portions provide stability of the cutting blade, in shearing relation to the sta-tionary edges, by preventing radial deflection (it being found that even slight deflection, even on the order of one or two thousandths of an inch, of the rotating blade radially relative to the stationary blade can result in jamming of tissues cut from the knee). Also it is found that by providing the bearings as described, the frictional drag of the instrument is low, permitting the desired amount of torque to be achieved in a battery driven low-torque, safe instrument.
During the procedure as shown in Figs. 1 and 2, the patient may be given only local anesthetic and perforations of the patient's flesh are made at selected points about the joint by a trocarring cannula. Liquid is introduced from source 20 into one cannula to inflate the joint pouch and the illumination and visualization instrument 14 is inserted through another cannula. Into a third cannula the instrument of Fig. 3 is inserted. The relationship of the cannula to the instrument is shown in Fig. 3 in dotted lines, the instru-ment being secured to the cannula by a leur lock upon insertion.
The flow through suction fitting 42 from the housing may be controlled by valve 43. The surgeon inserts the instru-ment with the motor deactivated. When the surgeon wishes to shave the material oE the knee joint, he activates the valve 43 to cause the fluid flow, he guides the instrument to the tissue to be shaved, and steps on the foot pedal 58 to rotate the cutting blade in the desired direction. As shown in the television display 18 in Fig. 1, and in magnified view in Fig. 8, the instrument is used to shave away tissue formations of the under side of the patella of the knee joint, relative movement between the instrument and the patella being accom-plished by movement of the patella by the surgeon's hand as wellas by swinging the instrument back and forth and pushing it in and out as permitted. During all of these movements, the side-g location of the shaving port enables ready viewing by the visualprobe and the closed end of the instrument permits its use as a poker instrument without danger of damage. The fluid flow draws the material to be shaved into the shaving port and the blade rotating at the speed in the range of 100 to 200 rpm is effective, in each rotation, to produce a discrete shaving 60 which proceeds entrained in the fluid through the instru-ment in a "railroad train" sequence as depicted in Fig. 9. Due to the particular sizing of the shaving port relative to the interior diameter of the internal tube, and to the shaving speed, the discrete shavings are found to progress through the instru-ment without jamming. The material of the shavings, by staying intact, is in condition for ready analysis by the pathologist.
The surgeon proceeds with this instrument as sug-gested in the views of Figs. 1 and 2. The inflating liquid renders the synovial tissue mobile so that it floats and can be displaced much as can be seaweed underwater. By moving the instrument, the synovial tissue i5 progressively shaved away, proceeding by repeated reciprocal motions in the axial direction and progressing from one side to the other. A point may be reached in wh.ich the remaining tissue cannot be effect-ively shaved with the internal shaving blade rotating in the direction shown in Fig. 5. The surgeon then activates the switch in the direction for opposite rotation and the opposite edge of the blade becomes effective on the opposite side of the shaving port, permitting the material to be reached. During this action the rounded end of the instrument serves as a probe and assures that anything being probed and pushed out of the way is not inadvertently cut.

~S~3~

Referring to ~ig. 7(a), in this embodiment the distal end of the instrument is shaped in the form of a snowplow 24(a) and adapted, with a~ial movement in the direction of the arrow, to cause the material to be guided to the side of the instru-ment at which the shaving port 2~ is located. Following the plow, the fluid flow is effective to guide the material into the shaving port for shaving action.
Figs. lO and ll illustrate the instrument in its re-lationship to shaving away tears in rubber-like meniscal carti-lage of the knee joint, the vacuum shaver being able to alsoact upon this material of difficult-to-cut consistency. The dotted lines in Fig. 11 illustrate the progressive portions that the instrument takes as the meniscus is gradually shaved away. Fig. 12 similarly shows the progressive action of the instrument in cutting away a lesion. Fig. 13 shows the vacuum shaver being drawn across the tibial plateau for smoothing an injured area. Fig. 14 shows the action of scraping blade Sp as the instrument is pushed in the direction of arrow A, held against the under surface U o the patella. As the scraper blade Sp removes material, the scrapin~s enter the influence of the moving fluid and are drawn into the shaving port and thus are expelled through the instrument from the surgical site.
In conclusion it is to be noted that a number of care-fully conducted experimental procedures have been successfully performed with this instrument with the patient capable of walking immediately and with no feeling of pain or evidence of the surgery except for minor perforations about the knee joint.
The instrument itself is compact, durable, quiet to operate, and easily sterilized.
What is claimed is:

Claims (14)

THE EMBODIMENTS OF THE INVENTION IN WHICH
AN EXCLUSIVE PROPERTY OR PRIVILEGE IS CLAIMED
ARE DEFINED AS FOLLOWS:
1. A surgical instrument for arthroscopic, intra-articular surgery of joints without arthrotomy, said instrument comprising an external tube which is non-rotating in use and an internal member rotatable therein, means adapted to rotate said member at 200 rpm or less, a port in said external tube, including an edge extending substantially parallel to the axis of said tube, said internal member comprising a blade having an edge extending obliquely to the axis of the tube, said tube edge and said blade edge being adapted to act cooperatively in a shearing action for the removal of degenerated cartilage and degenerated synovial tissue to smooth extensive articular surfaces, said blade being supported against radial motion at its proximal end and at its distal end in the external tube by bearing portions of the internal member, the instrument providing a flow path for liquid extending from the port so that liquid and tissue to be removed may be drawn into the port of said external tube and shaved tissue fragments may be discharged through the instrument by the application of suction.
2. The instrument as claimed in claim 1 wherein the axial length of the port is greater than the internal diameter of the external tube.
3. An instrument as claimed in claim 2, wherein the ratio of the axial length of the port to the internal diameter of the external tube is from 1.5 to 2.0:1.
4. An instrument as claimed in claim 1 wherein the blade is in the form of a part turn of a helix.
5. An instrument as claimed in claim 1 wherein the member having the blade is an internal tube and the blade is formed by a cut-out in the internal tube.
6. An instrument as claimed in claim 5 wherein distal and proximal of said cut-out, said internal tube provides full bearing rings for radially supporting said blade.
7. An instrument as claimed in claim 5 or claim 6, wherein the external tube is about 0.165 inch (0.42 cm) external diameter and 0.135 inch (0.34 cm) internal diameter, and wherein said shaving port is approximately 0.25 inch (6 mm) in axial length and has a chordal width of about 0.125 inch (3 mm).
8. An instrument as claimed in claim 1 wherein the drive means is adapted to rotate the blade at from 100 to 200 rpm.
9. An instrument as claimed in claim 1 wherein the port of said external tube is formed with a pair of opposed axially extending cutting edges, and wherein the blade has a pair of cutting edges, each of said blade edges being adapted to coact with a respective cutting edge of said port for cutting in respective opposite directions of internal member rotation; and wherein said means for rotating the member is adapted to be operated selectively to rotate the member in either of said directions.
10. An instrument as claimed in claim 1 wherein the drive means comprises an electric motor linked to the said member.
11. An instrument as claimed in claim 1 wherein at least one of the proximal and distal edges of the port is formed as a scraping edge.
12. An instrument as claimed in claim 1 having a distal end in the form of a plow, positioned to direct material to the side of the external tube in which the port is located upon axial forward motion of the instrument.
13. An instrument as claimed in claim 1 wherein the axial edges of the port are serrated, thereby serving, during coaction with said rotary blade, to resist axial movement of tissue along said port during said shearing action of said blade.
14. An instrument as claimed in claim 1 including an enlarged chamber at the proximal end of the outer tube for receiving discrete shavings and fluid during use.
CA000347340A 1980-03-10 1980-03-10 Surgical instrument suitable for closed surgery such as of the knee Expired CA1145636A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000347340A CA1145636A (en) 1980-03-10 1980-03-10 Surgical instrument suitable for closed surgery such as of the knee

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000347340A CA1145636A (en) 1980-03-10 1980-03-10 Surgical instrument suitable for closed surgery such as of the knee

Publications (1)

Publication Number Publication Date
CA1145636A true CA1145636A (en) 1983-05-03

Family

ID=4116439

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000347340A Expired CA1145636A (en) 1980-03-10 1980-03-10 Surgical instrument suitable for closed surgery such as of the knee

Country Status (1)

Country Link
CA (1) CA1145636A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5792167A (en) * 1996-09-13 1998-08-11 Stryker Corporation Surgical irrigation pump and tool system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5792167A (en) * 1996-09-13 1998-08-11 Stryker Corporation Surgical irrigation pump and tool system
US6007556A (en) * 1996-09-13 1999-12-28 Stryker Corporation Surgical irrigation pump and tool system

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